Cushioning Fill Air Bag for Carton Inner Packaging
Cushioning fill air bag is a continuous roll of small bubble or small tube film that stays flat until inflated at the packing bench. Each roll produces hundreds of individual cushions on demand, replacing pre-formed void fill that occupies warehouse space. The film is made from 100% new raw material, so seals hold pressure through long transit without going soft.
- One 300 m roll produces hundreds of cushions on demand, eliminating the need to store pre-formed void fill
- Small bubble or tube chambers can be torn by hand to match the exact void size in any carton
- Cushions are inflated at the bench so fill is matched to the actual space, reducing over-packaging
- Film made from 100% new raw material ensures strong seals that hold pressure through long transit
Include the carton size and the monthly volume and the reply will contain a format recommendation, not just a price.
Key Benefits
- One 300 m roll produces hundreds of cushions on demand, eliminating the need to store pre-formed void fill
- Small bubble or tube chambers can be torn by hand to match the exact void size in any carton
- Cushions are inflated at the bench so fill is matched to the actual space, reducing over-packaging
- Film made from 100% new raw material ensures strong seals that hold pressure through long transit
- Lighter weight than foam or paper void fill, reducing dimensional freight charges on courier and air shipments
- Available in multiple sizes from 200*100 mm to 200*200 mm to fit small parcels and standard cartons
Where It Is Used
- Filling the void around electronics and circuit boards inside export cartons
- Protecting glassware, ceramics, and art ware during long-distance shipping
- Cushioning handbags, luggage, and cosmetic containers in e-commerce fulfilment
- Securing books, medicine, and precision instruments in small cartons with irregular voids
- Blocking and bracing household electrical appliances and hardware products in mixed shipments
Who It Is For
- E-commerce fulfilment centres packing mixed SKUs into standard cartons with variable voids
- Third-party logistics warehouses that need void fill without dedicating floor space to it
- Exporters shipping fragile goods in FCL and LCL containers
- Contract packers replacing loose fill and cut foam on manual packing lines
Problems It Solves
- Pre-formed void fill eats warehouse space that could hold saleable stock
- Loose fill migrates in transit and leaves the product unprotected on arrival
- Hand-cut foam and crumpled paper slow the packing bench and vary between packers
- Over-filled cartons attract dimensional weight charges on courier and air freight
- Inconsistent cushioning leads to product damage from shock and impact during transit
Technical Features
- Continuous roll of small bubble or small tube chambers sealed in a pre-pattern
- 20 um film gauge balances puncture resistance against material cost per cushion
- Each roll runs 300 m so a single roll change covers a full packing shift
- Chambers are sealed individually so a puncture affects only one cushion
- Cushions can be torn by hand to any length to fit the exact void in the carton
- Inflated cushions withstand shock and impact damage from drops and stacking
Published Data for Cushioning Fill Air Bag for Carton Inner Packaging
Only values published on our own datasheets appear here. If a figure you need is missing, ask for it and we will confirm it in writing.
| Product | Cushioning fill air bag film roll |
|---|---|
| Material | 100% new raw material PE film |
| Film Thickness | 20 um |
| Roll Length | 300 m per roll |
| Sizes | 200*100 mm, 200*130 mm, 200*150 mm, 200*200 mm |
| Roll Weight | 2.5 kg per roll |
| Packing | 4 rolls per carton |
Materials
- PE film extruded from 100% new raw material with no recycled regrind in the seal layer
- Biodegradable film available for buyers with packaging waste targets
How It Is Made
Film blowing from virgin PE resin
Chamber and channel sealing to form the small bubble or small tube pattern
Slitting to the ordered web width
Roll winding to 300 m and length verification
Seal and inflation test before carton packing
How It Is Checked
Incoming resin checked as 100% pure virgin material before extrusion
Seal strength sampled during the sealing run so weak chambers are caught on the line
Sample rolls inflated and held to confirm the cushions do not go soft
Roll length and web width verified at winding
Cartons checked at container loading against the packing list
Customisation Options
- Web width and roll length to your carton programme
- Chamber format selected as small bubble, small tube, or quilt
- Printed film with your logo on the roll
- Biodegradable film grade on request
How It Compares With the Alternatives
Where another material is the better answer we say so, because a returned shipment costs more than a lost order.
| Loose fill chips | Cushions stay where the packer puts them and do not migrate to the top of the carton in transit |
|---|---|
| Traditional bubble wrap on the roll | Ships flat and is inflated on site so it needs a fraction of the storage space for the same protected volume |
| Paper void fill | Lighter per carton, though paper is the better answer where the buyer needs a plastic-free pack |
| Cut foam inserts | No tooling and no SKU-specific inserts, at the cost of a less precise fit for very heavy items |
How to Use It
Load the roll onto the air cushion machine and thread the film past the sealing bar
Set the machine width to match the film so the chambers inflate evenly
Run a short length first and check the seals hold before packing production
Tear off individual cushions by hand to fit the exact void in the carton
Place cushions on the carton base, around the product, then top off the remaining void
Store unused rolls flat and away from direct heat
Cushioning Fill Air Bag for Carton Inner Packaging in Detail
Photographs of the actual product as supplied, not renders.
Cushioning Fill Air Bag for Carton Inner Packaging Questions
What is the minimum order quantity for cushioning fill air bag film
Order quantity depends on size and film grade. Send us the sizes and monthly volume you need on WhatsApp and we will confirm the minimum for that specification.
Which machine do I need to inflate this film
Any air cushion machine matched to the film width. AWPACK-004 handles film up to 600 mm at 10 m per minute, and AWPACK-005 handles film up to 800 mm at 28 m per minute.
How long do the inflated cushions hold their air
Cushions made from this film hold pressure for three to six months, which covers ocean transit and warehouse dwell before final delivery.
Can you print our logo on the film
Yes. We print on our own film printing line, so logo film can run in the same order as plain film. Send artwork and the width you need.
Is a biodegradable version available
Yes, we supply a biodegradable air cushion film in the same roll formats for buyers with packaging waste targets.
Other Air Cushion Film Items
Same production line, different format. Compare before you settle the specification.
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The Advantages of Air Cushion Film
Why merchants shipping glass and ceramics moved from loose fill and cut foam to inflatable cushioning, and what the material actually does in the carton.
Read the GuideThe Main Types of Air Cushion Film
Air pillow, air bubble film, air quilt and small tube compared, with the roll sizes, thickness and carton weights for each format.
Read the GuideThe Wide Range of Application of Air Cushion Film
Where inflatable cushioning is used beyond parcel void fill, and the physical properties that make it work across so many product categories.
Read the GuideQuote Cushioning Fill Air Bag for Carton Inner Packaging for Your Next Shipment
Tell us the quantity, the destination port and the specification you need. We will confirm what runs, what is stock and what fits in a container.