Solid Carbide Hrc 45 2f End Mill
This is a solid tungsten carbide end mill with a hardness of HRC 45, designed for high-speed milling of steel, cast iron, stainless steel, and aluminum. It is suitable for finishing and semi-finishing operations. The tool is manufactured…
Product Overview
This is a solid tungsten carbide end mill with a hardness of HRC 45, designed for high-speed milling of steel, cast iron, stainless steel, and aluminum. It is suitable for finishing and semi-finishing operations. The tool is manufactured to customer drawings or samples, ensuring precise fit and performance in demanding machining environments. It features high precision, good symmetry, and dynamic balance for stable operation at high speeds.
Key Benefits
- High precision and dynamic balance for stable high-speed milling
- Long service life reduces tool change frequency and downtime
- Smooth chip removal supports high feed rates and large cutting volumes
- Sharp edge and high rigidity ensure clean, accurate surface finish
- Available in multiple handle types for compatibility with various machines
Technical Data
Values below come from the product data we publish. Anything not listed is confirmed against your drawing at quotation.
| Material | Solid tungsten carbide (WC-Co) |
|---|---|
| Hardness | HRC 45 |
| Application | Machining steel, cast iron, stainless steel, aluminum |
| Use Type | Finishing and semi-finishing |
| Precision | High precision, good symmetry, dynamic balance |
| Chip Removal | Smooth, stable, supports large cutting amounts |
| Handle Type | Standard right angle handle and multiple variants |
| Lead Time | Stock items 3-5 days after payment; customised items quoted per order |
Problems It Solves
- Frequent tool breakage or wear in high-speed milling leads to production delays
- Poor chip removal causes clogging and poor surface finish in deep cuts
- Inconsistent tool geometry results in vibration and reduced accuracy
- Short tool life increases cost per part due to frequent replacements
- Lack of compatibility with existing machine tool holders limits flexibility
Who It Is For
- Machinery and mechanical parts manufacturers needing durable cutting tools
- CNC machining shops processing steel, cast iron, stainless steel, and aluminum
- Tooling suppliers sourcing solid carbide end mills for resale or integration
- Mould and die shops requiring precision tools for complex geometries
- Industrial equipment makers specifying long-life tools for high-volume production
Application Scenarios
- Finishing and semi-finishing of steel components in automotive and machinery manufacturing
- Machining cast iron housings and brackets with consistent surface quality
- Cutting stainless steel parts in chemical and food processing equipment
- Machining aluminum components in aerospace and electronics applications
- High-speed milling in CNC machining centers requiring minimal tool deflection
Technical Features
- Solid tungsten carbide construction with HRC 45 hardness
- High precision and good symmetry for dynamic balance
- Sharp cutting edge and high rigidity for stable cutting performance
- Smooth chip removal design for high feed and high-speed operation
- Available in multiple handle types beyond standard straight shank
Materials and Grades
- Solid tungsten carbide (WC-Co) with cobalt content balanced for strength and wear resistance
- High-performance alloy formulation to resist chipping and maintain edge sharpness
- Material selected to suit the workpiece material and cutting conditions
Customisation Options
- Manufactured to customer drawings or physical samples
- OEM and ODM services available for custom geometry and dimensions
- Grade and hardness adjusted based on material and application
- Handle type changed to match machine tool requirements
- Samples provided for pre-testing before bulk order commitment
How This Part Is Made
Drawing or sample review for design confirmation
Material selection based on application and hardness requirement
Precision machining of the cutting edge and shank
Grinding and polishing to achieve sharp edge and dimensional accuracy
Dynamic balance testing for high-speed stability
Final inspection of physical properties, shape, and tolerance
Packing and shipping with inspection photos for confirmation
Quality Control
- Every order is tested before bulk production begins
- Physical properties, shape, and tolerance are checked before shipping
- Inspection photographs of the finished order are sent for buyer confirmation before delivery
Use Guide
- Provide the workpiece material, cutting speed, feed rate, and desired finish to select the correct tool
- Use the tool within its recommended speed and feed range to avoid edge chipping
- Ensure the machine spindle and holder are properly tightened to maintain rigidity
- Use coolant when machining steel and stainless steel to extend tool life
- Keep a sample from the first batch for comparison during future orders
How It Compares With The Alternatives
| Alternative | Trade-off |
|---|---|
| High-speed steel end mill | HSS is cheaper and easier to sharpen, but wears out faster in steel and cast iron, leading to more tool changes and lower productivity |
| Coated carbide end mill | Coating can wear through and expose the base material; solid carbide maintains consistent performance throughout its life |
| Ceramic end mill | Ceramic offers higher hardness but is brittle and prone to chipping under impact; solid carbide handles shock better in interrupted cuts |
Solid Carbide Hrc 45 2f End Mill FAQ
Are you a trade company or a manufacturer?
A manufacturer. The company has produced tungsten carbide parts for over 15 years and provides design, processing, and technical support for customers.
Where is your factory located?
Zhuzhou City, Hunan Province, China, which is the country's tungsten carbide production base.
Can I get a sample for pre-testing?
Yes. Samples are available for pre-testing. Contact us with your drawing and service conditions to request one.
Can you produce the product according to my drawing?
Yes. OEM and ODM services are available. We manufacture end mills to your drawings or physical samples.
How long will it take to execute my order?
Stock items are shipped 3-5 days after payment is received. Customised items have a delivery time stated in the quotation.
How do I know the parts were checked before shipping?
Physical properties, shape, and tolerance are inspected before shipping. Detailed inspection photographs are sent for your confirmation before delivery.
Is the product high quality?
Yes. All orders are tested before bulk production. Physical properties, shape, and tolerance are verified to ensure qualified parts before shipment.
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Send the drawing or the dimensions plus what the part runs against. Samples are available for pre-testing before a bulk order.