LED Forklift Safety Lights
The SLL-6203 is a 3.5 inch LED forklift safety light designed to prevent accidents in warehouse and industrial environments by projecting clear arrow and spot beam patterns onto the ground. The light operates reliably across 9 to 80V DC systems, making it suitable for forklifts with varying electrical architectures. Its die-cast aluminium housing and IP68 sealing ensure durability in dusty, wet, and vibration-heavy conditions common in material handling operations.
- Arrow and spot beam patterns project clear directional warnings to pedestrians, reducing collision risk in busy warehouse zones
- IP68 sealing prevents water and dust ingress during washdowns and in high-moisture environments
- 50,000 hour lifespan reduces maintenance frequency and replacement costs
- Overvoltage and overheat protection extend component life under unstable electrical conditions
- UV-resistant polyester powder coating resists fading and chipping in high-traffic areas
Where This Lamp Is Used
- Front and rear mounting on forklifts in indoor warehouses where pedestrian traffic is high
- Mounting on forklifts operating in cold storage areas with temperatures down to -40 degrees Celsius
- Use on forklifts in food processing facilities where frequent washdowns occur
- Installation on electric forklifts with fluctuating voltage during charging cycles
- Fleet-wide deployment where consistent visual warnings are required across multiple shift changes
Who It Is For
- Fleet operators managing large forklift fleets needing consistent safety lighting
- Warehouse managers replacing legacy incandescent lights that fail under vibration
- Machinery OEMs integrating safety lighting into new forklift models during production
- Equipment dealers offering safety upgrades to existing forklifts
- Distributors sourcing a single model with multiple colour options for different safety zones
Problems It Solves
- Legacy incandescent safety lights burn out quickly under constant vibration and frequent on/off cycles
- Inadequate beam patterns on older lights fail to communicate direction clearly to pedestrians
- Lights with lower sealing ratings fail after washdowns due to water ingress in electrical connections
- Voltage instability in electric forklifts damages lights not equipped with overvoltage protection
- Coloured lights that fade or peel in high-traffic areas reduce visibility and safety compliance
Technical Features
- 10W Osram LED with 500 effective lumens and a 6000K colour temperature for high visibility
- Dual beam pattern: arrow beam for direction, spot beam for distance and focus
- Die-cast aluminium housing with durable UV-resistant polyester powder coating
- Polycarbonate lens resistant to impact and UV degradation
- IP68 sealing with sealed cable entry and gasket to prevent dust and water ingress
- Overvoltage and overheat protection circuits for stable operation under electrical stress
- Operating temperature range from -40 to +85 degrees Celsius
- 3.5 inch compact size fits standard mounting points on most forklifts
- Available in red, green, and blue lighting options for zone-specific safety
Technical Specification
Values taken from the original factory specification for this model. Fields the factory sheet does not state are left out rather than estimated.
| Part Number | SLL-6203 |
|---|---|
| Power | 10W |
| Lumens | 500LM |
| LED | 10W Osram |
| Beam Pattern | Arrow & Spot |
| Voltage | 9 – 80V DC |
| Operating Temperature | -40 to +85 degrees Celsius |
| Colour Temperature | 6000K |
| Lifespan | 50,000 hours |
| Waterproof Rating | IP68 |
| Housing Material | Die-cast aluminium |
| Lens Material | Polycarbonate |
| Coating | UV-resistant polyester powder coating |
| Protection | Overvoltage, overheat |
| Size | 3.5 inch diameter |
| Mounting | Standard mounting holes, compatible with most forklift brackets |
| Colour Options | Red, Green, Blue |
| Certification | CE, RoHS |
Materials Used
- Die-cast aluminium housing
- UV-resistant polyester powder coating
- Polycarbonate lens
- Silicone gasket and sealed cable entry
- Osram LED emitter
How This Lamp Is Built
Die casting of the aluminium housing and heat sink
Powder coating with UV-resistant polyester finish
LED board assembly with Osram emitters
Lens bonding and gasket sealing
Quality Control on This Model
- Photometric output verified in an integrating sphere
- Sealing verified against the IP68 rating using water and dust exposure tests
- Vibration testing on a vibration test machine to simulate forklift operation
- Salt spray corrosion testing on the housing coating and mounting points
- High and low temperature alternating humidity testing across the -40 to +85 degrees Celsius range
Customisation Options
- Choice of red, green, or blue lighting for zone-specific safety
- Deutsch connector instead of standard bare wire lead
- Alternative mounting bracket for non-standard forklift models
- Private label logo on the housing and printed carton
- Mixed cartons combining this light with other SUNLITEC models for trial orders
How It Compares With the Alternatives
| Incandescent forklift safety light | Draws 10W against 30W+ for incandescent and lasts 50,000 hours vs. 1,000 hours |
|---|---|
| Single beam LED light | Dual arrow and spot beam improves both direction and distance awareness |
How to Fit and Use It
- Mount on a flat surface using standard mounting holes and verify fit before drilling
- Wire to a fused feed sized for 10W at 12V or 24V, ensuring polarity is correct
- Keep the cable entry pointing downward to prevent water from entering the gland
- Use the arrow beam to indicate direction and the spot beam to highlight obstacles ahead
- Clean the polycarbonate lens with water and a soft cloth only; avoid solvents that degrade the coating
Questions About This Model
Can I order a sample before placing a bulk order
Yes. Sample orders are welcome and mixed samples of different models in one shipment are accepted.
What is the lead time
Sample orders normally take around 3 to 7 working days. Bulk lead time depends on the model and the quantity ordered.
Do you have a minimum order quantity
There is an MOQ for standard orders, but smaller orders are also accepted, which suits distributors testing a new model.
How is the lamp shipped
Samples usually go by DHL, UPS, FedEx or TNT in around 4 to 7 days. Bulk orders ship by air in about 7 to 15 days or by sea in about 15 to 30 days.
Can you supply the lamp with our own brand
Yes. OEM and ODM service is available, including a private label logo on the housing and printed cartons.
Is it approved for use in industrial environments
The lamp is CE and RoHS compliant, with IP68 sealing and overvoltage/overheat protection for reliable operation in harsh conditions.
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