First Samples
- The Problem
- Machined prototypes behave nothing like molded parts on thin walls.
- How We Solve It
- We push for moulded samples early, because warp and sink behaviour is what you will actually ship with.
Solution
Prototype To Volume
Getting from a first sampled part to a repeatable production lot without changing supplier halfway.
Stage By Stage
What Happens At Each Point And Why
Each stage below names the problem first and our answer second, because the answer only means something once the problem is stated plainly.
Design Freeze
- The Problem
- Freezing a design before moulded parts exist locks in problems that then cost a new tool.
- How We Solve It
- Sampled parts come back with measured results so the freeze decision is made on evidence.
Capacity Ramp
- The Problem
- A tool sized for pilot volumes becomes the bottleneck the moment the product sells.
- How We Solve It
- Cavitation is sized against your annual forecast at quotation rather than against the pilot order in front of us.
Steady Production
- The Problem
- Quality drifts quietly once a program stops being new.
- How We Solve It
- In process checks and ERP lot records continue through steady production, not only through launch.
Questions Buyers Ask
Questions About Prototype To Volume
Can you start small and scale?
Yes, provided the forecast is shared at quotation so cavitation is sized for where the product is going rather than where it starts.
What happens if a dimension drifts in production?
The tool is in the same building as the molding machine, so a correction is a machine booking rather than a shipment to another supplier.
Internal Links
Components Made This Way
Diagnostic Consumables
Reaction Cup
Molded reaction cups for automated analysers, where the optical path runs through the wall and a thickness variation reads as a result error.
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Luer Fittings And Connectors
Luer Connectors And Tips
A family of molded luer connectors, clamps and tips for fluid lines in infusion, sampling and instrument plumbing.
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Diagnostic Consumables
Specimen Containers
Graduated specimen containers with printed scales and biohazard marking, molded for collection and transport of clinical samples.
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Tell us where your current program is stuck and we will say which stage it is stuck at and what changing it involves.