Blood Separation Components
Blood Collection Components
Molded holders, hubs and transfer parts used around blood collection.
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Blood Separation Components
Blood Separator
Molded blood separator bodies, discs and internals, carried over from the original product catalogue.
Product Overview
What This Component Is
Molded blood separator bodies, discs and internals, carried over from the original product catalogue. This is a multi part assembly of thin clear sections, which is the hardest combination in medical molding: everything that warps also has to seal and stay optically clear.
Key Benefits
- Whole assembly tooled in one plant so the fit is owned in one place
- 3D mold design reviewed against the assembly before steel is cut
- Complex and high precision tooling including two shot and coated molds
Molded on tooling we cut ourselves in Shenzhen. Certification covers the site doing the work: ISO 9001:2015 and ISO 13485:2016.
Who It Is For
- Blood collection device brands
- Sample preparation kit makers
- Medical device OEMs with a separator program
Problems It Solves
- Thin separator geometry that warps as it cools and stops sealing
- Assemblies split across molders where nobody owns the fit
- Clarity lost in the sections that matter most for inspection
Application Scenarios
- Blood sample separation
- Plasma and serum preparation
- Collection device sub assemblies
Technical Features
How It Is Engineered
- Cooling layout designed around the thin sections rather than the block
- Assembly tolerance stack reviewed at mold design stage
- Mold up to 5 tonnes and 1000 x 800 x 700 mm available in house
Materials
- Medical grade resin selected against your specification rather than substituted by us
- Customer nominated grades accepted where a device master record already fixes the material
- Colourants and additives confirmed in writing before the first sampling run
Specifications
Documented Figures
| Listed On Original Catalogue | Yes, carried over from the previous site |
|---|---|
| Max Mold Size | 1000 x 800 x 700 mm |
| Max Mold Weight | 5 tonnes |
| Process | Injection molding on in house built tooling |
| Mold Machining Accuracy | 0.002-0.005 mm on ground surfaces |
| Molding Environment | ISO 8 clean room or conventional workshop |
| Quality System | ISO 9001:2015 and ISO 13485:2016 |
| Country Of Manufacture | Shenzhen, China |
Figures above are plant and tooling capabilities recorded on our own site. Part level tolerances are confirmed against your drawing at mold flow review rather than quoted as a blanket number.
Manufacturing Process
- Mold design review
- Steel machining and EDM
- Mold trial and cavity sampling
- Clean room or conventional molding
- In process dimensional check
- Clean room packing
Quality Control
- Cavity by cavity dimensional sampling before a tool is released
- In process checks during the molding run rather than only at the end
- ERP system records the lot, tool and machine behind every shipment
Customization Options
- Cavitation sized to your annual forecast instead of a fixed standard tool
- Colour and resin grade to your specification
- Clean room packing format and labelling agreed before the first shipment
Comparison
Compared With Other Routes
| Splitting the separator across suppliers | A separator lives or dies on the fit between parts. Splitting it guarantees the fit is nobody's responsibility. |
|---|---|
| Machined prototype separators | Machined parts do not behave like molded ones on thin walls. Tooling early gives you the warp behaviour you will actually ship with. |
Use Guide
How To Handle It
- Qualify with molded parts, not machined prototypes, before design freeze
- Test separation performance across cavities rather than on one good part
- Store assemblies flat and bagged to avoid stress on thin sections
Questions Buyers Ask
Questions About Blood Separator
Can you build the full separator tool set?
Yes. Our precision mold department builds complex, high precision, two shot and coating molds up to 5 tonnes and 1000 x 800 x 700 mm.
How do you control warp on thin clear parts?
Through cooling layout and gate position decided at design stage, then verified on sampled parts. It is a tooling decision, not a molding parameter you can dial in later.
Do you provide 3D mold design?
Mold design happens in house from your 3D part data, and we return the layout for your approval before cutting steel.
Internal Links
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Cases And Guides For This Component
Case Study
Tooling A Multi Part Blood Separator
Thin clear sections warp as they cool, and a separator has to stay both dimensionally stable and optically clear across every cavity of every part in the assembly.
Read The Case →Process Guide
Tooling Accuracy And Why It Matters More Than Machine Specs
Why 0.002 mm on mold steel tells you more about a molder than the tonnage list on their homepage.
Read More →Quote This Component
Send the drawing, the annual volume and the resin your device file specifies. You will get a feasibility review rather than a price with conditions buried in it.