Custom Soft PVC Souvenirs and Promotional Gifts · Yiwu, Zhejiang, China
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Programme

Rooster Year Zodiac Collection

A zodiac animal has a single selling season and then a twelve-year gap. Everything about how the range is built has to account for that.

Four soft PVC rooster magnets in red black yellow and green each patterned with contrasting flowers

The Challenge

Build a collection deep enough to fill a seasonal display without tooling eighteen separate moulds, and structure it so a buyer can hit several price points from the same programme.

Buyer Pain Points

  • Tooling cost spread over one season only
  • Sets that cost four times a single to develop
  • A display that looks thin because every piece is the same size
  • Designs that mean nothing outside Lunar New Year markets
Approach

How the Range Was Built

1

Colourways instead of new shapes

One mould run in four colours gives four shelf facings at the cost of one tool plus production changeovers.

2

Sets on shared mould plates

Four-piece sets are laid out on a single plate, so a set is one moulding job rather than four.

3

Mix scales deliberately

Singles, sets and a graphic disc piece give the display three sizes and three price points.

4

Include designs that outlive the season

Folk-pattern birds and the Barcelos rooster sell as decorative homeware in markets that do not observe the lunar calendar.

Production

Manufacturing and Supply Chain

  1. Range planning

    Full collection specified before tooling, so cavity layout can be planned across sets and singles.

  2. Tooling

    Set pieces grouped onto shared plates, singles tooled individually.

  3. Colour approval

    Reds and golds fixed to Pantone references, since those two colours carry the meaning in this category.

  4. Production

    10 to 15 days at MOQ, timed backwards from the New Year shelf date.

  5. Packing

    Sets bagged or carded with a header card, singles supplied loose or carded.

Result

What the Range Delivers

Eighteen shelf facings built from a far smaller number of moulds, spanning single impulse pieces, gift sets and decorative homeware that sells year round.

Customer Benefit

Why It Is Worth Structuring This Way

Tooling spend that is justified by a single season, because colourways and shared plates multiply the range without multiplying the moulds.

Client names, order values and delivery dates are not published. The 2016 rich-gifts.cn site carried no case studies, so this page describes how the range in our own catalogue is structured rather than attributing it to a named customer.

Questions

Zodiac Year Collection Questions

Can this be repeated for a different zodiac animal?

Yes, and the structure transfers directly. The shapes change; the logic of colourways, shared plates and mixed scales does not.

How early should a zodiac programme start?

Count backwards from the shelf date through freight, 10 to 15 days production and 4 to 6 days sampling, then leave room for one revision round. Roughly ten weeks before shelf date is comfortable.

Build a Range Like This

Tell us the destination or the season, how many designs you need and the date. We will propose a range structure with the tooling quoted as one programme.