New factory sealed hardware from Hong Kong · serial list before shipment
Project Case · Manufacturing and Logistics

Manufacturer Multi Site Network Standard

Each site had bought its own network hardware locally, so no two plants ran the same equipment and no spares could be shared

Sealed stock allocated in one block for the Manufacturer Multi Site Network Standard programme

Direct despatch to each site removed a central warehouse step and the delay that came with it

Client Background

A manufacturer running plants and distribution depots across several countries with local IT support at each site

The Constraint That Mattered

Each site had bought its own network hardware locally, so no two plants ran the same equipment and no spares could be shared

Customer Pain Points

What Was Actually Going Wrong

  • Downtime costed per hour against sites that held no compatible spares
  • Local purchasing produced different models and firmware at every plant
  • No central view of what was actually deployed at any site
Our Solution

What We Did About It

A single switch and router standard was defined for all sites and held centrally, with a spares pool against the same part numbers so a failure is a swap rather than a purchase cycle.

  1. Step 1

    Deployed hardware surveyed at every site and consolidated into one list

  2. Step 2

    One switch and one router model selected as the group standard

  3. Step 3

    Spares ratio agreed and held against the same part numbers

  4. Step 4

    Consignments shipped directly to each plant with documentation for that country

Supply Chain Coordination

Direct despatch to each site removed a central warehouse step and the delay that came with it

Quality Control

Units were bench powered and serial recorded, and each site received a serial list matching its own consignment

Final Result

One network standard across every plant and depot with a shared spares pool

Customer Benefit

A failure at any site is resolved from a held spare rather than a local purchase at whatever lead time the local market offers

Related Products

Hardware Supplied on This Programme

Cisco

C9200-48T-A

C9200-48T-A is the Catalyst 9200 48-port Data Switch, with Network Advantage software. Cisco Catalyst 9200 Series switches extend the power of intent-

Cisco

ISR4221/K9

Cisco 4221 Integrated Services router is design to deliver advanced services to the small enterprise branch environment. It delivers 35Mbps thoughtput

Cisco

ISR4321-AX/K9

ISR4321-AX/K9 intelligent WAN bundle combines security features, application experience and Wide Area Application Services (WAAS) features together in

Cisco

ISR4321-AXV/K9

Cisco 4321 Integrated Services router is design to deliver advanced services to the small enterprise branch environment. It delivers 50Mbps thoughtput

Cisco

ISR4321-SEC/K9

Cisco ISR4321-SEC/K9 is the Cisco ISR4321/k9 router with Security Bundle. Its other specifications are the same as ISR4321/k9. The published specifica

Cisco

ISR4321-V/K9

Cisco Intergrated Services router ISR4321-V/K9 Voice Bundle is design to deliver advanced VOIP services to the small enterprise branch environment. Ci

Solutions

Programmes Behind This Case

Network Refresh Programme

Most refresh projects fail on supply rather than on design. A phased programme only works if every phase arrives complete on the date the change window was booked.

Industries

Sector Page

FAQ

Questions About This Project

Can You Name the Client

No. Client identities are described by sector and scale rather than by name, which is a condition of most of the programmes we work on.

Could This Approach Work for a Smaller Estate

Yes. The mechanics of one standard, per site kits and a serial list per site scale down as readily as they scale up.

How Long Does a Programme Like This Take

It is set by the change windows the business grants rather than by supply. That is why the wave plan is built against booked windows rather than an ideal calendar.

What Would the First Conversation Cover

The estate audit. Until the deployed part numbers and support status are in one list, scope is an estimate.

Describe an Estate and We Will Describe the Programme

Site count, current hardware and the change windows you can get. That is enough for a first scope.