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Seamless Sports Bra manufactured by HICON

Double Layer Seamless Sports Bra With Removable Pads

Seamless double layer support bra with wide shoulder straps, racerback construction and removable pads.

Product Overview

Seamless Sports Bra At A Glance

A double layer support bra knitted seamlessly, with wide comfortable shoulder straps that spread load instead of digging in. Racerback construction gives high support while leaving the shoulder blades free for full range of movement, and a wide comfortable band under the bust stops the bra riding up. Built for low to medium impact activity, with removable pads so one style can serve two price points.

Yoga and studio trainingHiking under a backpackTravel and everyday wearLow to medium impact fitness
Seamless Sports Bra alternative colourway
Key Benefits

What This Style Delivers

  • Double layer support construction gives maximum protection and comfort
  • Wide comfortable shoulder straps spread load across the shoulder
  • Racerback construction supports without restricting body movement
  • Wide underband stops the bra riding up during activity
  • Removable pads let one style cover two retail propositions
  • Seamless body removes the side seam that chafes under a pack strap
Problems It Solves

What It Stops Going Wrong

  • Side seams rubbing under pack straps on long days
  • Narrow straps that cut into the shoulder under load
  • Bands that ride up and need constant adjustment
  • Support that disappears after a season of washing
Product Gallery

Colourways In Current Production

Who It Is For

Buyers This Style Suits

  • Outdoor brands adding a next-to-skin layer
  • Yoga and fitness brands
  • Private label activewear buyers
Technical Features

How It Is Built

  • Seamless circular knit body
  • Double layer support panel
  • Wide shoulder straps
  • Racerback construction
  • Wide comfort underband
  • Removable pads
Specifications

Seamless Sports Bra Specification Table

ConstructionSeamless double layer
Back StyleRacerback
StrapsWide shoulder straps
BandWide comfort band
PadsRemovable
Impact LevelLow to medium

Materials

  • Seamless knit stretch fabric with support zones knitted in
  • Removable moulded pads
  • Elastic band structure knitted rather than taped

Customization Options

  • Support level and layer count
  • Strap width and back configuration
  • Pad type or pad-free build
  • Colourways and size grading
  • Own label and retail packaging
Manufacturing Process

From Yarn Booking To Final Inspection

  1. Body block and support zone mapping

    Carried out at a partner factory vetted for this technology, against the approved technical pack.

  2. Seamless circular knitting

    Carried out at a partner factory vetted for this technology, against the approved technical pack.

  3. Dyeing and setting

    Carried out at a partner factory vetted for this technology, against the approved technical pack.

  4. Pad pocket and trim assembly

    Carried out at a partner factory vetted for this technology, against the approved technical pack.

  5. Mid-term inspection

    Carried out at a partner factory vetted for this technology, against the approved technical pack.

  6. Packing

    Carried out at a partner factory vetted for this technology, against the approved technical pack.

  7. Final inspection

    Carried out at a partner factory vetted for this technology, against the approved technical pack.

Quality Control

What We Check And When

  • Support zone density checked against the approved knit map
  • Band recovery tested after wash cycles
  • Pad pocket construction checked for pad retention
  • Mid-term inspection during production and final inspection before shipment
Certifications

Material And Social Compliance

  • BSCI audited partner factories
  • GRS 4.0 certified recycled content route available

The scope certificates published here were issued by Intertek on 2024-11-07 and carry a stated validity date of 2025-11-06. Ask us for the current certificate before you rely on a certified content claim in a retail compliance submission.

Comparison

How It Compares With The Alternatives

Cut-and-sew sports braCut-and-sew relies on stitched seams and taped elastic. A seamless bra knits the support in as density changes, so there is no seam to rub and nothing to unpick after washing.
High impact running braThis construction is engineered for low to medium impact. For running-specific support the build needs encapsulation rather than a compression racerback.
Basic braletteThe double layer support panel and wide underband are what separate this from a bralette. It is built to be worn under a pack for a full day.
Use Guide

Getting The Best Out Of Seamless Sports Bra

  • Remove pads before washing so they keep their moulded shape.
  • Wash cool and avoid fabric softener, which degrades the elastic recovery of the knit.
  • Dry flat rather than tumble drying.
  • Size on the underband first. The band, not the straps, carries the support.
FAQ

FAQ About Seamless Sports Bra

What impact level is this bra designed for?

Low to medium impact activity. The double layer support with wide band and racerback is built for yoga, hiking and general training rather than high impact running.

Are the pads removable?

Yes. The bra is built with removable pads, so the same style can be merchandised padded or unpadded.

Why seamless instead of cut and sew?

There is no side seam to chafe under a backpack or harness strap, and the support comes from knit structure rather than stitched-on elastic tape.

Can you produce matching base layer pieces?

Seamless sportswear and merino wool base layers are both within our category coverage, so a coordinated set is a development conversation rather than a new supplier search.

What size range can you grade to?

Grading is set per program against your own size chart. Send your measurement spec and we will confirm what the seamless machinery can carry.

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Quote Seamless Sports Bra

Send your target blend, construction and volume. We quote against your specification and tell you honestly if something in it will not work.