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100 Ton Split-Type Automatic Hydraulic Pellet Press with Safety Shield

The ZYLAB 100 Ton Split-Type Automatic Hydraulic Pellet Press is a high-performance laboratory press specifically engineered for large-force powder compaction and pelletizing applications. With a fully automatic control system, real-time pressure monitoring, and a split-type design, it is ideal for XRF/XRD sample...

100 Ton Split-Type Automatic Hydraulic Pellet Press with Safety Shield

Introduction

The ZYLAB 100 Ton Split-Type Automatic Hydraulic Pellet Press is a high-performance laboratory press specifically engineered for large-force powder compaction and pelletizing applications. With a fully automatic control system, real-time pressure monitoring, and a split-type design, it is ideal for XRF/XRD sample preparation, ceramic materials, battery powders, and other research applications requiring ultra-high pressure.

The separated controller ensures operational safety and minimizes electromagnetic interference, while the integrated safety shield enhances operator protection during high-pressure processing.

1. 100 Ton High Pressure Capability

  • Supports a maximum pressure of 100 tons (≈980 kN)

  • Suitable for large-size or high-density powder pellets

2. Split-Type Design

  • Main press unit and control system are physically separated

  • Enhances operational safety, heat resistance, and system stability

3. Full Automation

  • Automated pressurizing, holding, pressure compensation, and release

  • SAVTA intelligent system supports 5-stage (optional 15-stage) pressure programming

4. Real-Time Pressure Display

  • Converts hydraulic pressure to actual sample pressure

  • Overpressure alert and automatic protection included

5. 7-Inch Touchscreen Interface

  • Bilingual UI (Chinese/English)

  • Intuitive operation with precise parameter control

6. Advanced Safety Protection

  • Equipped with 10 mm alumina panels and 6 mm acrylic safety shield

  • Built-in limit switch, overload protection, and emergency stop

7. Data Logging & Export

  • Stores up to 10,000 operational records

  • Supports USB export for easy tracking and documentation

8. Custom Die Sets Available

  • Compatible with standard, special-shaped, tungsten carbide, XRF/XRD-specific, or electrically heated die sets

  • Contact us for custom solutions tailored to your application

Why Choose ZYLAB Split-Type Hydraulic Pellet Press?

  • Precise control, safe design, and reliable automation

  • Trusted by university labs, R&D centers, and material testing facilities

  • Engineered for long-term use with high structural integrity and software flexibility

Matching Die Set:

If you require other special-shaped die sets, or specific types such as tungsten carbide dies, XRF-dedicated molds, or electrically heated die sets, please contact our customer service team immediately. Our technical engineers will assist you in evaluating feasibility and providing customized solutions tailored to your application needs.

Technical data

Specifications

Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.

ModelAP-65AP-100AP-150AP-200
Pressure Range0.5-65T1-100T3-150T1-200T
Cylinder Diameter165mm200mm250mm290mm
Cylinder Stroke≤50mm≤50mm≤50mm≤50mm
Power Supply220V(50Hz/60Hz)/Customized 110V
Power Consumption800W1500W1500W1500W
Usable Space220x200x220mm260x260x230mm300x300x260mm350x350x260mm
Main Unit Dimensions330x400x725mm380x520x735mm420x600x925mm480x650x935mm
Main Unit Weight285Kg451Kg552Kg703Kg
Control Box Dimensions260x400x400mm300x480x480mm300x480x480mm300x480x480mm
Control Box Weight66Kg85Kg85Kg85Kg

Processes This Unit Supports

These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.

Who Orders It

Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.

  • University and institute research laboratories
Buyer questions

Ordering 100 Ton Split-Type Automatic Hydraulic Pellet Press with Safety Shield

What is 100 Ton Split-Type Automatic Hydraulic Pellet Press with Safety Shield typically used for?

The ZYLAB 100 Ton Split-Type Automatic Hydraulic Pellet Press is a high-performance laboratory press specifically engineered for large-force powder compaction and pelletizing applications. With a fully automatic control system, real-time pressure monitoring, a

What warranty comes with 100 Ton Split-Type Automatic Hydraulic Pellet Press with Safety Shield?

Most ZYLAB products carry a 2-year warranty, glass components excluded; the exact term for this model is the one printed in its specification table and repeated on the quotation. Within the warranty period any part that fails through no misuse of your own is replaced free of charge.

Can we get technical help before ordering 100 Ton Split-Type Automatic Hydraulic Pellet Press with Safety Shield?

Yes, and it is free. Our technical staff help with model selection, troubleshooting, manuals and application questions whether or not you have ordered from us before. Write to [email protected] or message us on WhatsApp.

Which shipping methods do you use?

Sea freight for consignments over about 60 kg (11-30 days to North America, 25-33 days to Europe, 7-20 days to Southeast Asia), air freight to airport in roughly 7-10 days, and DHL, FedEx or UPS door to door in about 5-7 days for small urgent items.

How can we pay for 100 Ton Split-Type Automatic Hydraulic Pellet Press with Safety Shield?

Bank (wire) transfer, letter of credit for larger orders, major credit and debit cards, and PayPal. Bank details are printed on the invoice; send us the transfer confirmation and we start processing straight away.

Quote For 100 Ton Split-Type Automatic Hydraulic Pellet Press with Safety Shield

Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.