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2~4L PLC Intelligent Planetary Ball Mill

Beautiful appearance, easy handling, fine grinding particle size, a good helper in the laboratory. It is used in colleges and universities, scientific research units and enterprise laboratories to quickly grind research samples to colloidal fineness in batches, and then mix, homogenize and disperse. Widely used in...

Intelligent Planetary Ball Mill

Introduction

This intelligent planetary ball mill is a necessary device for mixing, fine grinding, small samples prepared, dispersion of nanomaterial, R&D of new materials and small batch production for high tech materials.

Widely used in R&D institute, collages and universities, enterprise laboratory(Four samples can be obtained at the same time in each experiment). The samples could be ground under vacuum state with using the vacuum ball mill jars.

Application Fields

Pearl, ginseng, Dendrobium officinale, tablet, pharmaceutical, pharmaceutical, licorice, coke, coal, glass, cellulose, paper, chip, polymer, pigment, metal oxide, iron ore, iron powder, aluminum powder, magnesium powder, ceramics, alumina, bone, kaolin, limestone, gypsum, quartz, mineral, ore, carbide fiber, graphite, ink, clay minerals, fiber products, sewer sludge, catalyst, chemicals, alloy, soil, waste samples, wood, plant ingredients, cement slag, concrete, slag, tobacco.

Features and Benefits

1.Small volume, structure using thickened steel plate, shell using thickened plate, vibration resistance, smooth, sound insulation, safety, internal and external spray-paint treatment;
2.Adopt patent technology of oil seal and noise-reducing material to reduce noise and improve comfort.
3.Automatic processing, no need to debug, simple to use, practical and comprehensive function
4.Low power, low loss, low cost, low fault
5.European standard conical drive wheel, European standard electrical parts and circuit design, brand inverter, electric and other high standard accessories to ensure quality and service life;
6.The impact energy is strong, the discharge is more uniform, the precision is higher, the crushing ability is stronger, the granularity of the sample is finer and the processing speed is faster.
7.Can set grinding time, intermittent time, movement direction, movement speed, and has power loss memory, emergency stop, overload protection function
8.Samples can be dry and wet grinding, and can be equipped with vacuum ball mill tank for vacuum grinding, pressurized mill, inert gas grinding
9.Reconfigurable liquid nitrogen cryogenic system for ultra-low temperature treatment (Optional)
10.It can realize the detection of temperature and pressure in the ball mill carrier (Optional).

Detail Applications of Intelligent Planetary Ball Mill

Intelligent planetary ball mills are powerful tools used to grind, blend, and mix materials in various scientific and industrial applications. Their versatility and efficiency make them valuable tools for a wide range of processes. Some of the key applications of planetary ball mills include:

Nanomaterial Synthesis

Planetary ball mills are commonly used for the synthesis of various nanomaterials, including nanoparticles, nanocomposites, and nanostructured materials. The high-energy collisions and milling action in the ball mill facilitate the mechanical alloying and grinding down to the nanometer scale.

Mechanical Alloying

This process involves the repeated welding, fracturing, and rewelding of powder particles to create alloyed materials with improved properties. Planetary ball mills are ideal for performing mechanical alloying due to their ability to achieve high-energy impacts.

Powder Metallurgy

Planetary ball mills are utilized in powder metallurgy processes for manufacturing metal powders and producing homogeneous blending of metal and non-metal powders.

Material Testing

These mills can be used to test and evaluate the mechanical properties of materials. By subjecting materials to high-energy impacts and grinding, researchers can study their behavior under different conditions.

Pharmaceuticals and Drug Development

Planetary ball mills can be employed in pharmaceutical research to grind, blend, and homogenize active pharmaceutical ingredients (APIs) and excipients for drug formulation.

Ceramics and Glass Industries

In the ceramics and glass manufacturing sectors, planetary ball mills are used to grind raw materials, enhance mixing, and create uniform suspensions for subsequent shaping and firing processes.

Paints and Coatings

For the production of paints, coatings, and inks, planetary ball mills can disperse and blend pigments with other components to achieve consistent color and texture.

Battery Materials

Planetary ball mills are employed in the production of battery materials, such as electrode materials and electrolytes, through mechanical blending and synthesis.

Geology and Mining

These mills can be used in geology and mining applications to grind rocks, ores, and minerals for sample preparation or mineral liberation.

Catalysis and Chemical Engineering

Planetary ball mills are used in chemical synthesis and catalytic processes to facilitate mixing, blending, and mechanochemical reactions.

Food and Beverage Industry

In the food industry, planetary ball mills can be employed for mixing, grinding, and homogenizing ingredients to create products like sauces, pastes, and creams.

Environmental Applications

Planetary ball mills can be used for the destruction of hazardous waste materials or for wastewater treatment processes.

The above applications demonstrate the versatility of planetary ball mills across various industries and research fields. Their ability to achieve high-energy impacts and mechanical blending makes them indispensable tools for numerous material processing and synthesis tasks.

Technical data

Specifications

Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.

NamePLC Intelligent Planetary Ball Mill
ModelZM-2L(Oil seal mute) ZM-4L(Oil seal mute)
Jar size/capacity25/50/100/250/500ml25/50/100/250/500/1000ml
Vacuum jar size50/100/250ml (only stainless steel jar)50/100/250ml/500ml(only stainless steel jar)
Feed Material Capacity16ml-160ml16ml-330ml
How to use small jar50/100/250ml with a bottom tray50/100/250/500ml with a bottom tray
Intelligent time set5 grinding time selections
Feed material capacity1/3 capacity of ball mill jar
Feed MaterialMedium or low hardness, hard, brittle, fibrous, viscous.
Size Reduction PrincipleImpact Force, Shear Force, Friction Force, Crushing, grinding, mixing, homogenization, alloying
Main Disk StructurePlanetary main disk gear invades and reinforces in lubricating oil, noise isolation treatment
StandardCE
Electrical Description100-120V/200-240V AC ,50-60Hz, 1PH (0.75KW)
Material Feed Size< 5 mm soil<10 mm
Final Fineness< 100 nm
Batch Size / Feed Quantity4 x 500 ml/4 x 1000 ml
Sun Wheel Speed10 – 400 r/min
Ball Mill Jar Speed20 – 800 r/min
Total Grinding Speed1200 /min
Speed Ratio1:02
Material of Grinding ToolsStainless steel, agate, zirconia, corundum/alumina, tungsten carbide, nylon, polyurethane, polytetrafluoroethylene, silicon carbide, etc.
Ball Size1 / 2 / 3 / 5 / 8 / 10 / 15 / 20 / 25 / 30 mm
No. of Grinding Stations2 or 4
ModeVertical planetary
Grinding ModeDry/wet
Low Temperature Cooling TreatmentYes (air cooler added)
Oil Seal PositionThe bottom of planetary main disk
Disk Dimensions360 mm
Oil Seal Capacity800ml(fill in before using the planetary ball mill)
Noise< 60dB(Within 3 metre)
Protection CodeIP60
W x H x D Closed780 x 580 x 680 mm
Net Weight98/100 kg
Buyer questions

Ordering 2~4L PLC Intelligent Planetary Ball Mill

What is 2~4L PLC Intelligent Planetary Ball Mill typically used for?

Beautiful appearance, easy handling, fine grinding particle size, a good helper in the laboratory. It is used in colleges and universities, scientific research units and enterprise laboratories to quickly grind research samples to colloidal fineness in batches

How quickly can 2~4L PLC Intelligent Planetary Ball Mill be shipped?

Most standard ZYLAB models are held in stock. After testing and packing we normally ship 2~4L PLC Intelligent Planetary Ball Mill within 3 to 7 days. Customised builds are scheduled after the drawing is confirmed, and we give you the date in writing before the order is placed.

Can 2~4L PLC Intelligent Planetary Ball Mill be customised for our process?

Yes. Chamber or tube size, temperature profile, atmosphere, gas path, control system and data recording can all be adapted. Send us your process conditions and sample details and our engineers work out a configuration with you.

What warranty comes with 2~4L PLC Intelligent Planetary Ball Mill?

Most ZYLAB products carry a 2-year warranty, glass components excluded; the exact term for this model is the one printed in its specification table and repeated on the quotation. Within the warranty period any part that fails through no misuse of your own is replaced free of charge.

Can we get technical help before ordering 2~4L PLC Intelligent Planetary Ball Mill?

Yes, and it is free. Our technical staff help with model selection, troubleshooting, manuals and application questions whether or not you have ordered from us before. Write to [email protected] or message us on WhatsApp.

Quote For 2~4L PLC Intelligent Planetary Ball Mill

Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.