High-Temperature Debinding and Sintering Furnace with Tail Gas Purification Unit
The ZYLAB Debinding and Sintering Furnace is specially designed for the thermal treatment of materials that release harmful substances—such as tar, grease, and volatile organic compounds—during the debinding or sintering process. Traditional exhaust systems often face clogging issues due to condensation in chimneys....
Introduction
The ZYLAB Debinding and Sintering Furnace is specially designed for the thermal treatment of materials that release harmful substances—such as tar, grease, and volatile organic compounds—during the debinding or sintering process. Traditional exhaust systems often face clogging issues due to condensation in chimneys. This innovative box furnace features a high-efficiency tail gas treatment system that eliminates pollutants and ensures smooth and safe exhaust discharge.
1. Five-Sided Heating Design
Uniform Heating Performance: Heating elements are embedded on the front, back, left, right, and bottom surfaces to deliver exceptionally uniform heat distribution, minimizing temperature gradients throughout the chamber.
High-Performance Heating Elements: Equipped with premium MoSi₂ (molybdenum disilicide) or resistance wire heating elements, the furnace achieves stable and efficient heating at temperatures up to 1200°C.
2. Precision Temperature Control
Advanced PID Control System: An intelligent PID controller ensures accurate and stable temperature regulation throughout the process.
High-Accuracy Temperature Sensors: Built-in precision thermocouples monitor real-time temperature changes, maintaining optimal thermal conditions.
3. High-Temperature Resistant Materials
Durable Chamber Lining: The furnace chamber is made of high-purity alumina fiber, offering excellent thermal insulation, chemical stability, and long service life at elevated temperatures.
Multilayer Insulation Design: Engineered with multiple refractory layers to reduce heat loss and increase energy efficiency.
4. Intelligent Automation
Programmable Operation: Users can easily program heating curves, holding times, and cooling rates via a user-friendly touchscreen or computer interface.
Data Logging and Analysis: Automatic recording of key process parameters for easy tracking, quality assurance, and future optimization.
Remote Monitoring: Optional network connectivity enables real-time remote monitoring and maintenance.
5. Integrated Exhaust Gas Treatment System (Secondary Heating Chamber)
Secondary Heating Chamber: A dedicated second-stage heating zone increases the exhaust gas temperature to break down hazardous components into harmless byproducts.
Efficient Pollutant Removal: The high-temperature treatment system ensures thorough decomposition or combustion of toxic gases, reducing environmental impact and preventing pipeline condensation or clogging.
6. Atmosphere Compatibility
Air or Controlled Atmosphere Operation: The furnace chamber supports the introduction of ambient air or controlled atmosphere gases (e.g., nitrogen, argon, hydrogen mixtures) to accommodate specific debinding and sintering requirements.
Enhanced Process Control: Atmosphere injection capability allows users to tailor the thermal environment to improve material properties, reduce oxidation, or enable specific chemical reactions during heat treatment.
Optional Gas Inlet and Flow Control System: Available with customizable gas inlet ports and precision mass flow controllers for accurate atmosphere regulation.
Applications of Debinding and Sintering Furnace
Metal Injection Molding (MIM): Thermal debinding and sintering of MIM components to remove binders and densify metal parts.
Ceramic Injection Molding (CIM): Controlled heating for binder removal and high-temperature sintering of ceramic components.
Additive Manufacturing Post-Processing: Debinding and sintering of 3D-printed metal or ceramic parts produced via binder jetting or extrusion-based techniques.
Catalyst and Powder Metallurgy R&D: Thermal treatment of powder materials under controlled atmospheres for property enhancement.
Electronic Components Fabrication: Heat treatment of ceramic substrates, insulating parts, or ferrites used in electronics.
Functional Material Processing: Sintering of porous ceramics, technical ceramics, and other advanced functional materials requiring precise thermal profiles and clean gas environments.
Why Choose ZYLAB Debinding and Sintering Furnace?
Integrated exhaust gas treatment for cleaner operation
Exceptional temperature uniformity and precision
High efficiency and energy savings
Customizable features for your specific process needs
Trusted by laboratories and industries worldwide
Specifications
Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.
| Model | M1200-40(with Tail Gas Purification Unit) | |
|---|---|---|
| Power Supply | 380V, 50Hz | |
| Rated Power | 12 kW | |
| Heating Zones | Single zone, single control | |
| Temperature Control Accuracy | ±1°C | |
| Heating Element | Alloy resistance wire | |
| Thermocouple Type | K-type, φ1×250 mm | |
| Maximum Temperature | 1200°C | |
| Continuous Operating Temp | 1150°C | |
| Recommended Heating Rate | ≤10°C/min | |
| Chamber Dimensions (L×H×D) | Box Furnace: 400 × 400 × 400 mm | |
| Secondary Chamber Size | Tube Furnace: φ80 × 100 mm | |
| Float Flow Meter Range | 0.5 – 5 L/min | |
| Digital Differential Pressure Gauge | -30 to +30 Pa | |
| Overall Dimensions (L×H×D) | 953 × 1550 × 855 mm | |
| Net Weight | Approx. 260 kg | |
| Control System | Sintering Curve Programming: Dynamic display of temperature curves; supports storing and editing multiple programmable sintering profiles. Scheduled Operation: Enables fully automated, unattended sintering based on preset programs. Real-Time Data Monitoring & Logging: Displays and records voltage, power, and temperature data; data export supported for paperless documentation. Remote Monitoring: Supports real-time remote operation and equipment status viewing via network. Temperature Calibration: Automatically applies non-linear correction between the control temperature and actual sample temperature throughout the process. | |
| Warranty & Support | 18 months(not including consumable parts, such as heating elements, thermocouple), lifetime support. |
High-Temperature Debinding and Sintering Furnace with Tail Gas Purification Unit In Detail
Processes This Unit Supports
These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.
Who Orders It
Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.
- University and institute research laboratories
Related Projects
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Ordering High-Temperature Debinding and Sintering Furnace with Tail Gas Purification Unit
What is High-Temperature Debinding and Sintering Furnace with Tail Gas Purification Unit typically used for?
The ZYLAB Debinding and Sintering Furnace is specially designed for the thermal treatment of materials that release harmful substances—such as tar, grease, and volatile organic compounds—during the debinding or sintering process. Traditional exhaust systems of
Can High-Temperature Debinding and Sintering Furnace with Tail Gas Purification Unit be customised for our process?
Yes. Chamber or tube size, temperature profile, atmosphere, gas path, control system and data recording can all be adapted. Send us your process conditions and sample details and our engineers work out a configuration with you.
How quickly can High-Temperature Debinding and Sintering Furnace with Tail Gas Purification Unit be shipped?
Most standard ZYLAB models are held in stock. After testing and packing we normally ship High-Temperature Debinding and Sintering Furnace with Tail Gas Purification Unit within 3 to 7 days. Customised builds are scheduled after the drawing is confirmed, and we give you the date in writing before the order is placed.
How is High-Temperature Debinding and Sintering Furnace with Tail Gas Purification Unit packed for export?
Packing is chosen for the safety of the machine against freight cost, typically a plywood or wooden crate with internal padding and vacuum-sealed accessories. Export documents such as Form A, Form E and Form F can be issued to help you save duty.
Can you supply items that are not on this page?
Yes. We have access to the complete lines of most of our suppliers and build custom equipment in our own factory, so tell us what the experiment needs and we will source or make it.
Quote For High-Temperature Debinding and Sintering Furnace with Tail Gas Purification Unit
Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.