Lab Debinding Furnace with Exhaust Treatment System (afterburner and exhaust fan)
The Lab Debinding Furnace with Exhaust Treatment System from ZYLAB is a high-performance thermal processing solution specifically designed for debinding and sintering applications involving organic binders and volatile substances. This advanced system integrates a high-temperature afterburner (secondary combustion...
Introduction
The Lab Debinding Furnace with Exhaust Treatment System from ZYLAB is a high-performance thermal processing solution specifically designed for debinding and sintering applications involving organic binders and volatile substances.
This advanced system integrates a high-temperature afterburner (secondary combustion chamber) and an industrial exhaust fan, enabling effective treatment of VOCs (volatile organic compounds), tar, grease, and binder residues generated during thermal debinding.
By combining clean exhaust treatment, precise temperature control, and uniform heating technology, this furnace ensures both environmental compliance and high-quality material processing, making it an ideal choice for laboratories, research institutes, and advanced manufacturing environments.
1. Integrated Afterburner & Exhaust Treatment System
- Built-in secondary combustion chamber (afterburner) for high-temperature oxidation of harmful gases
- Efficient removal of VOCs, tar, grease, and organic residues
- Equipped with a powerful exhaust fan for rapid gas discharge
- Prevents pipeline blockage and ensures safe, clean emissions
2. Five-Sided Uniform Heating Design
- Heating elements distributed on front, rear, left, right, and bottom surfaces
- Delivers excellent temperature uniformity across the chamber
- Ensures consistent debinding and sintering results
3. High-Precision Temperature Control
- Advanced PID control system with ±1°C accuracy
- Supports multi-step programmable heating profiles
- Real-time monitoring via high-quality thermocouple feedback
4. Smart Touchscreen Control System
- 7-inch intelligent touchscreen interface
- Fully automatic operation with real-time data display
- User-friendly programming and process monitoring
5. High-Efficiency Thermal Insulation
- High-purity alumina fiber insulation lining
- Minimizes heat loss and improves energy efficiency
- Ensures excellent thermal stability and durability
6. Atmosphere Compatibility
- Supports operation in air, nitrogen (N₂), or argon (Ar)
- Optional gas flow control system for precise atmosphere regulation
- Suitable for sensitive material processing environments
Applications of Lab Debinding Furnace
- Ceramic Injection Molding (CIM) debinding
- Additive Manufacturing (3D Printing) post-processing
- Powder metallurgy debinding and sintering
- Advanced ceramic green body processing
- Binder removal for composite materials
- Research and development laboratories
Why Choose ZYLAB?
Expert in high-temperature furnace solutions
Customizable features for specific application needs
Integrated environmental protection design
Trusted by research labs and industrial R&D teams worldwide
Specifications
Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.
| Model | M1200-40(with Exhaust Gas Treatment Unit) | |
|---|---|---|
| Power Supply | 380V, 50Hz | |
| Rated Power | 12 kW | |
| Heating Zones | Single zone, single control | |
| Temperature Control Accuracy | ±1°C | |
| Heating Element | Alloy resistance wire | |
| Thermocouple Type | K-type, φ1×250 mm | |
| Maximum Temperature | 1200°C | |
| Continuous Operating Temp | 1150°C | |
| Recommended Heating Rate | ≤10°C/min | |
| Chamber Dimensions (L×H×D) | Box Furnace: 400 × 400 × 400 mm | |
| Secondary Chamber Size | Tube Furnace: φ80 × 100 mm | |
| Float Flow Meter Range | 0.5 – 5 L/min | |
| Digital Differential Pressure Gauge | -30 to +30 Pa | |
| Overall Dimensions (L×H×D) | 953 × 1550 × 855 mm | |
| Net Weight | Approx. 260 kg | |
| Control System | Sintering Curve Programming: Dynamic display of temperature curves; supports storing and editing multiple programmable sintering profiles. Scheduled Operation: Enables fully automated, unattended sintering based on preset programs. Real-Time Data Monitoring & Logging: Displays and records voltage, power, and temperature data; data export supported for paperless documentation. Remote Monitoring: Supports real-time remote operation and equipment status viewing via network. Temperature Calibration: Automatically applies non-linear correction between the control temperature and actual sample temperature throughout the process. | |
| Warranty & Support | 18 months(not including consumable parts, such as heating elements, thermocouple), lifetime support. |
Lab Debinding Furnace with Exhaust Treatment System (afterburner and Exhaust Fan) In Detail
Processes This Unit Supports
These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.
Who Orders It
Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.
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Ordering Lab Debinding Furnace with Exhaust Treatment System (afterburner and Exhaust Fan)
What is Lab Debinding Furnace with Exhaust Treatment System (afterburner and exhaust fan) typically used for?
The Lab Debinding Furnace with Exhaust Treatment System from ZYLAB is a high-performance thermal processing solution specifically designed for debinding and sintering applications involving organic binders and volatile substances. This advanced system integrat
How quickly can Lab Debinding Furnace with Exhaust Treatment System (afterburner and exhaust fan) be shipped?
Most standard ZYLAB models are held in stock. After testing and packing we normally ship Lab Debinding Furnace with Exhaust Treatment System (afterburner and exhaust fan) within 3 to 7 days. Customised builds are scheduled after the drawing is confirmed, and we give you the date in writing before the order is placed.
Can Lab Debinding Furnace with Exhaust Treatment System (afterburner and exhaust fan) be customised for our process?
Yes. Chamber or tube size, temperature profile, atmosphere, gas path, control system and data recording can all be adapted. Send us your process conditions and sample details and our engineers work out a configuration with you.
What warranty comes with Lab Debinding Furnace with Exhaust Treatment System (afterburner and exhaust fan) ?
Most ZYLAB products carry a 2-year warranty, glass components excluded; the exact term for this model is the one printed in its specification table and repeated on the quotation. Within the warranty period any part that fails through no misuse of your own is replaced free of charge.
Can we get technical help before ordering Lab Debinding Furnace with Exhaust Treatment System (afterburner and exhaust fan) ?
Yes, and it is free. Our technical staff help with model selection, troubleshooting, manuals and application questions whether or not you have ordered from us before. Write to [email protected] or message us on WhatsApp.
Quote For Lab Debinding Furnace with Exhaust Treatment System (afterburner and Exhaust Fan)
Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.