Box Furnace with Exhaust Gas Treatment for Debinding and Sintering
The ZYLAB Box Furnace with Exhaust Gas Treatment is engineered for applications requiring precise thermal debinding and sintering while ensuring clean and safe emission control. This furnace is specifically designed to handle toxic or hazardous gases—such as tar, grease, and VOCs—released during the heating process....
Introduction
The ZYLAB Box Furnace with Exhaust Gas Treatment is engineered for applications requiring precise thermal debinding and sintering while ensuring clean and safe emission control. This furnace is specifically designed to handle toxic or hazardous gases—such as tar, grease, and VOCs—released during the heating process. With a built-in secondary combustion chamber and customizable atmosphere control, the system guarantees both material quality and environmental safety.
This advanced solution is ideal for industries like metal injection molding (MIM), ceramic injection molding (CIM), and additive manufacturing, where effective binder removal and sintering are critical.
1. Integrated Exhaust Gas Treatment System
Equipped with a secondary high-temperature combustion chamber to further heat and decompose hazardous gases.
Effectively removes tar, organic compounds, and condensable particles before emission.
Prevents chimney blockage and environmental pollution by ensuring clean gas discharge.
2. Five-Sided Uniform Heating
Heating elements positioned on front, back, left, right, and bottom surfaces.
Ensures uniform temperature distribution across the entire furnace chamber.
Reduces thermal gradients, improving sintering consistency and part quality.
3. Precise Temperature Control
Advanced PID controller with ±1°C accuracy for stable thermal profiles.
Equipped with K-type thermocouple for real-time temperature feedback.
Programmable heating curves for fully automated sintering processes.
4. Intelligent Control System
Touchscreen or computer interface for easy setup of temperature, timing, and gas flow.
Supports multi-step process programming, data logging, and USB/exportable reporting.
Remote monitoring via network for off-site supervision and diagnostics.
Auto-calibration between control temperature and sample temperature during sintering.
5. High-Temperature Resistant Construction
Chamber lined with high-purity alumina fiber, providing excellent insulation and long service life.
Multilayer refractory structure reduces heat loss and boosts energy efficiency.
6. Atmosphere Gas Compatibility
Supports operation in ambient air or controlled atmospheres (e.g., nitrogen, argon).
Optional gas inlet and flow control system for precise atmosphere regulation.
Ideal for processes requiring oxygen-free environments or specific gas reactions.
Applications of Box Furnace with Exhaust Gas Treatment
Metal Injection Molding (MIM) – Binder removal and sintering of metal components.
Ceramic Injection Molding (CIM) – Controlled debinding and high-temperature sintering of ceramic parts.
Additive Manufacturing – Post-processing of binder-based 3D printed metal or ceramic parts.
Powder Metallurgy & Research – Sintering and thermal treatment under clean and repeatable conditions.
Functional Materials – Heat treatment of ferrites, catalysts, and technical ceramics.
Why Choose ZYLAB?
Expert in high-temperature furnace solutions
Customizable features for specific application needs
Integrated environmental protection design
Trusted by research labs and industrial R&D teams worldwide
Specifications
Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.
| Model | M1200-40(with Exhaust Gas Treatment Unit) | |
|---|---|---|
| Power Supply | 380V, 50Hz | |
| Rated Power | 12 kW | |
| Heating Zones | Single zone, single control | |
| Temperature Control Accuracy | ±1°C | |
| Heating Element | Alloy resistance wire | |
| Thermocouple Type | K-type, φ1×250 mm | |
| Maximum Temperature | 1200°C | |
| Continuous Operating Temp | 1150°C | |
| Recommended Heating Rate | ≤10°C/min | |
| Chamber Dimensions (L×H×D) | Box Furnace: 400 × 400 × 400 mm | |
| Secondary Chamber Size | Tube Furnace: φ80 × 100 mm | |
| Float Flow Meter Range | 0.5 – 5 L/min | |
| Digital Differential Pressure Gauge | -30 to +30 Pa | |
| Overall Dimensions (L×H×D) | 953 × 1550 × 855 mm | |
| Net Weight | Approx. 260 kg | |
| Control System | Sintering Curve Programming: Dynamic display of temperature curves; supports storing and editing multiple programmable sintering profiles. Scheduled Operation: Enables fully automated, unattended sintering based on preset programs. Real-Time Data Monitoring & Logging: Displays and records voltage, power, and temperature data; data export supported for paperless documentation. Remote Monitoring: Supports real-time remote operation and equipment status viewing via network. Temperature Calibration: Automatically applies non-linear correction between the control temperature and actual sample temperature throughout the process. | |
| Warranty & Support | 18 months(not including consumable parts, such as heating elements, thermocouple), lifetime support. |
Box Furnace with Exhaust Gas Treatment for Debinding and Sintering In Detail
Processes This Unit Supports
These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.
- General laboratory sample preparation
Who Orders It
Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.
- University and institute research laboratories
Related Projects
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Ordering Box Furnace with Exhaust Gas Treatment for Debinding and Sintering
What is Box Furnace with Exhaust Gas Treatment for Debinding and Sintering typically used for?
The ZYLAB Box Furnace with Exhaust Gas Treatment is engineered for applications requiring precise thermal debinding and sintering while ensuring clean and safe emission control. This furnace is specifically designed to handle toxic or hazardous gases—such as t
Can Box Furnace with Exhaust Gas Treatment for Debinding and Sintering be customised for our process?
Yes. Chamber or tube size, temperature profile, atmosphere, gas path, control system and data recording can all be adapted. Send us your process conditions and sample details and our engineers work out a configuration with you.
How quickly can Box Furnace with Exhaust Gas Treatment for Debinding and Sintering be shipped?
Most standard ZYLAB models are held in stock. After testing and packing we normally ship Box Furnace with Exhaust Gas Treatment for Debinding and Sintering within 3 to 7 days. Customised builds are scheduled after the drawing is confirmed, and we give you the date in writing before the order is placed.
How is Box Furnace with Exhaust Gas Treatment for Debinding and Sintering packed for export?
Packing is chosen for the safety of the machine against freight cost, typically a plywood or wooden crate with internal padding and vacuum-sealed accessories. Export documents such as Form A, Form E and Form F can be issued to help you save duty.
Can you supply items that are not on this page?
Yes. We have access to the complete lines of most of our suppliers and build custom equipment in our own factory, so tell us what the experiment needs and we will source or make it.
Quote For Box Furnace with Exhaust Gas Treatment for Debinding and Sintering
Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.