Kiln Tires and Kiln Rollers
Large kiln tires rollers trunnions and pinions for rotary equipment
What Kiln Tires and Kiln Rollers Is and Who It Is For
Rotary equipment such as kilns and dryers runs on large tires and support rollers that carry the whole weight of a turning vessel. Tianhao supplies large kiln tires, rollers, trunnions, gears, rolls, shafts and pinions for this duty, forged and then machined in house so that the running surfaces match.
Key Benefits
- Tire and roller can be ordered as a matched set from one supplier
- Forged construction stands up to the contact stress at the support point
- Machining done on the same order keeps the running surfaces concentric
- Replacement parts made from your existing drawings or from a measured sample
| Scope | large kiln tires, rollers, trunnions, gears, rolls, shafts and pinions |
|---|---|
| Alloy steels | 4140, 4150, 4330, 4330V, 4340, 1045, 1080 |
| Machining | CNC machining centre able to manufacture big components |
| Delivery conditions | forged, normalised, rough machined, quenched, tempered |
Who It Is For
- Cement and lime plant maintenance engineers
- Rotary equipment OEMs
- Plant contractors handling kiln overhauls
Problems It Solves
- Worn tires and rollers force unplanned shutdowns
- Non matching replacement parts wear again within months
- Few suppliers can forge and machine parts of this size
Technical Features
- Large kiln tires and support rollers
- Trunnions, gears, rolls, shafts and pinions
- Heat treatment and machining in house
- Made to drawing or to a measured worn sample
Where Kiln Tires and Kiln Rollers Is Used
Rotary kilns in cement and lime plants
Rotary kilns in cement and lime plants
Rotary dryers and coolers
Rotary dryers and coolers
Trunnions, gears and pinions for rotary vessels
Trunnions, gears and pinions for rotary vessels
Support roller assemblies
Support roller assemblies
Materials
- Carbon steel
- Low alloy steel
- 4140
- 4340
Quality Control
- Running surfaces checked for concentricity
- Hardness verified after heat treatment
- Testing included with the value added service package
Customization Options
- Tire and roller sets machined to match
- Shaft and trunnion assemblies
- Replacement parts reverse engineered from a sample
How We Make It
Survey of the existing part
Survey of the existing part or drawing review
Open die forging
Heat treatment
Rough
Rough and finish machining
Dimensional inspection before shipment
How It Compares
A forged tire resists the contact fatigue at the support point better than a cast one, which is why rotary equipment in continuous duty is normally specified as forged.
Use Guide
- Measure the worn part before ordering so the replacement set matches
- Order tires and rollers together when both are worn
- Plan the lead time around your shutdown window
Often Ordered Together
Mill Rolls
Forged rolls and mill rolls machined to the pass profile you run
View details
Machined Shafts and Rollers
Finish machined shafts and rollers delivered ready to fit
View details
Crane Wheels
Forged and machined crane wheels for handling equipment
View detailsWhere To Read More
Questions Buyers Ask About Kiln Tires and Kiln Rollers
Can you make a replacement without the original drawing?
Yes, parts can be made from a measured sample of the worn component.
Do you supply the trunnion and pinion too?
Yes, trunnions, gears, rolls, shafts and pinions for rotary equipment are all part of the scope.
Are the parts machined ready to install?
Yes, machining is part of the one stop package.
Get a Quote for Kiln Tires and Kiln Rollers
Send the drawing, the quantity and the delivery condition you need. We reply with price, lead time and a sample plan.