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Yellow two-rail steel machine guard with bolt-down posts
Dock Equipment · Machine Guards

Machine Guard Rails In 36 and 48 Inch Heights

A machine guard rail protects a line rather than a point. Two bolt-down posts carry one or two horizontal rails along the aisle side of a machine, a panel or a work cell, so a pallet truck that drifts out of the aisle meets steel instead of the machine frame.

Product Overview

What This Product Is and Where It Fits

S&L lists the range as SL-MG-01 through SL-MG-06, covering single rail, double rail and curved end configurations. The published size sheet works on three variables: height, length and tube diameter.

Heights are 36 and 48 inches. The 36 inch rail sits below the eye line of a seated operator and is the usual choice along a machine face. The 48 inch rail is specified where the hazard is the machine itself rather than the traffic, for example at the open side of a press or a conveyor transfer.

Lengths of 10, 24 and 42 inches let a run be built up from standard sections rather than fabricated to a one-off dimension, which matters when a cell is relocated later.

Tube diameter follows the same logic as the bollard range: 4 inch tube for general aisle protection, 5 inch where the realistic impact is a loaded counterbalance truck.

Yellow two-rail steel machine guard with bolt-down posts
Key Benefits

Three Reasons Buyers Specify This Line

Builds a run from standard lengths

Three published lengths cover most machine faces without a fabrication drawing, and sections can be re-used when the cell moves.

Two heights for two different hazards

36 inch for traffic protection along a machine face, 48 inch where the guard is also keeping people out of a machine's working envelope.

Same finish and fixing as the bollard range

A site can specify bollards and rails together and get one anchor pattern, one paint colour and one spares list.

Application Scenarios

  • Aisle side of CNC machines, presses and moulding cells
  • Control panels, isolators and HMI stands
  • Conveyor transfer points and discharge ends
  • Compressor rooms and electrical enclosures
  • Walkway edges where a pedestrian route crosses a traffic aisle

Who It Is For

  • Plant engineers laying out a cell where traffic passes close to a machine
  • Health and safety managers closing out an impact-risk finding
  • Machine builders quoting a turnkey cell that has to include guarding
  • Distributors supplying guard rail to manufacturing customers

Problems It Solves

  • Machine frames and panels struck by pallet trucks passing the cell
  • Cable runs and conduit torn off a machine base by a fork tine
  • No physical separation between a walkway and a traffic aisle
  • One-off fabricated guards that cannot be moved when the cell is relocated
Technical Features

What Is Actually Published For This Line

Six published configurations

SL-MG-01 to SL-MG-06 cover double rail, single rail and curved end guards on bolt-down posts.

36 and 48 inch heights

Two standard heights across every length and tube size.

10, 24 and 42 inch lengths

Standard rail lengths that build into a continuous run.

4 and 5 inch tube

Two tube diameters for general and heavy traffic positions.

Specifications

Machine Guard Rails Specification Table

Every figure below is transcribed from the specification sheets S&L published for this line. Where a figure is not published, it is marked rather than estimated.

Machine guard rail configurations, height by length by tube diameter
DescriptionHeight inLength inTube Diameter in
Machine Guard36104
Machine Guard36244
Machine Guard36424
Machine Guard48104
Machine Guard48244
Machine Guard48424
Machine Guard36105
Machine Guard36245
Machine Guard36425
Machine Guard48105
Machine Guard48245
Machine Guard48425

Source: S&L machine guard size sheet published by S&L Dock Equipment.

Machinery guard sizes listed alongside the bollards on the original size sheet
DescriptionHeight inLength inTube Diameter in
Machinery Guard16364.5
Machinery Guard16484.5
Machinery Guard24364.5
Machinery Guard24484.5
Machinery Guard36364.5
Machinery Guard36484.5
Machinery Guard42484.5

Source: S&L bollard and guard size sheet published by S&L Dock Equipment.

Product Photography

Machine Guard Rails As Supplied

Every photograph below is from the S&L product records for this line. Nothing is a stock image or a rendering.

Materials

Materials and Finish

Steel tube posts and rails on welded base plates, painted safety yellow. Wall thickness is not published on the original size sheet and is confirmed at quotation.

Manufacturing

How It Is Made

Posts and rails are cut to the listed sizes, base plates welded and drilled, the assembly cleaned, then painted safety yellow.

Quality Control

What Is Checked Before Packing

Height, length, tube diameter and base plate pattern are checked against the size sheet. Rail level and post squareness are checked on assembly.

Certifications

Certification Status

No third-party certification is published for Machine Guard Rails in S&L's own documentation, so this page marks it TBC at quotation rather than implying one. Where a guard is part of a machinery risk assessment, the question is usually whether the rail meets a stated impact energy rather than whether it carries a mark. Send the energy figure your assessment used and S&L will confirm what it can support.

Customisation

Options Within The Published Range

  • Any published height, length and tube combination
  • Single or double rail
  • Curved end sections for corners and column positions
  • Rail runs assembled from multiple standard lengths
Comparison

How It Compares With The Alternatives

Choosing between the options
OptionWhen To Choose It
Machine guard railProtects a run: machine faces, panel banks, walkway edges.
Steel safety bollardProtects a point: a door jamb, a corner, a single service.
Rack guardProtects the bottom 9 inches of a rack bay without blocking pallet entry.
Use Guide

Getting It Right On Site

  1. Measure the face to be protected and pick the nearest combination of standard lengths
  2. Set the guard far enough off the machine that a struck rail cannot transfer load into the frame
  3. Fix posts to the slab with anchors rated for the slab thickness
  4. Re-check post torque after the first month of traffic, then on the normal inspection round
Questions

Machine Guard Rails Questions

Which height should I order, 36 or 48 inch?

36 inch is the usual choice for protecting a machine from traffic. Choose 48 inch where the rail also has to keep people clear of the machine's own working envelope.

What is the difference between the 4 inch and 5 inch tube?

Both are listed for every height and length. Specify 5 inch tube where a loaded counterbalance truck striking the guard at speed is a realistic event.

Can rails be joined into a longer run?

Yes. The 10, 24 and 42 inch lengths are designed to be built up into a continuous run on shared posts.

Do the SL-MG models differ in specification or only in shape?

SL-MG-01 to SL-MG-06 are configuration variants, single rail, double rail and curved end. The dimensional options are the same size list.

Are the rails supplied assembled?

Assembly and packing arrangements are confirmed at quotation, since they affect freight cost on an export shipment.

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Quote Machine Guard Rails By Model Code

Give the height, length and tube diameter per run, and say how many runs, so the quotation covers posts and rails together.