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The Automated Machine to Make Entire 3D Channel Letters

The Automated Machine to Make Entire 3D Channel Letters

Traditionally a channel letter passes through several machines. Here is how one machine produces the complete letter, and how the two printed parts go together.

What the Machine Replaces

Making a 3D channel letter in the traditional way requires a CNC router, cutting machine, engraving machine, bending machine and welding machine cooperating with each other. One 3D sign printer makes the entire letter, including the letter front, the letter side and the letter back.

Preview Before Printing

Both parts, the front and side as one piece and the back as the other, are exported from the slicing software and can be previewed there before anything is printed. Checking the preview is the cheapest quality step in the whole process.

The Printing Process

The machine prints the letter front, the letter side and the letter back one after another, layer by layer. The process is automatic, so the operator sets the job rather than working through it.

The Automated Machine to Make Entire 3D Channel Letters illustration 1
The Printing Process

Two Parts That Match

When the print finishes there are two parts: the letter front with its side, and the letter back. Because both were exported from the same slicing file they match each other exactly.

Assembly

The letter back installs into the letter front and side. Since the two parts come from one file they assemble easily, and glue holds them together. Check the front view, back view and side view before the letter goes to installation.

Where the LED Strip Goes

The LED strip is fitted inside the return before the two parts are closed together. This is the point to confirm the colour temperature against the face colour, because reopening a glued letter on site is not a repair anyone wants to do.

The Automated Machine to Make Entire 3D Channel Letters illustration 2
Where the LED Strip Goes
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Questions

Frequently Asked Questions

Answers to what buyers ask before ordering this topic.

Does the machine print the letter in one piece

It prints two matching parts, the front with the side, and the back. They are exported from the same file and glued together.

Do the parts need adjustment to fit

No. Both come from the same slicing file, so they match and assemble easily.

When is the LED strip installed

Before the back is fitted to the front and side, while the inside of the return is still accessible.

Put This Into Practice

Our technical team will help you apply it to your own machines material and artwork.