Welding of stainless steel machine frames at the Huayan Medical plant

Twice Decoction

Automatic Twice Herb Decoction Machine HYLR22X

Name: Automatic Twice Herb Decoction Machine HYLR22X
Brand: Huayan Medical
SKU: HYLR22X

The HYLR22X is an automatic twice decoction and packing machine designed to run two successive extractions under normal pressure and combine the liquid into sealed single-dose...

Product Overview

What the HYLR22X Is Built To Do

The HYLR22X is an automatic twice decoction and packing machine designed to run two successive extractions under normal pressure and combine the liquid into sealed single-dose pouches. Built for TCM hospital pharmacies and clinics that require thorough active ingredient extraction without separate boiling pots, it features two 20,000 ml glass decoction pots and an integrated 10,000 ml storage vessel. The system automatically shifts between low fire and high fire, pumps the first extraction into the storage vessel, runs the second boil, mixes both extracts intensively, and packages the finished liquid at up to 8 pouches per minute on a single 1030 mm wide frame.

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At A Glance

Model: HYLR22X
Brand: Huayan Medical
Series: Automatic Twice Decoction Machine
Decoction glass pots: 2 pots
Decoction pot capacity: 20,000 ml x 2 pots
Storage liquid vessel capacity: 10,000 ml

Huayan HYLR22X automatic twice TCM herb decoction and packing machine with two glass pots and intermediate liquid vessel

Key Benefits

Why Buyers Specify the HYLR22X

Two 20,000 ml glass decoction pots allow thorough twice-decoction cycles without manual transferring of hot herbal liquid
Dedicated 10,000 ml storage vessel holds the first extraction while the second decoction runs in the main pot
Automatic switching between low and high fire adheres to traditional decoction principles without constant operator oversight
Decoction and pouch packing share a compact 1030 mm wide frame to eliminate separate boiling benches and sealers
Computerized heat-seal packing mechanism fills 50 to 250 ml pouches at rates up to 8 pouches per minute
Visual liquid levels and clear warning sounds guide the operator through every phase from extraction to final packaging

Problems It Solves

Manual twice-decoction requires staff to drain liquid, refill water, and monitor heat levels across multiple hours
Carrying scalding herbal liquid from open boiling pots to separate benchtop packagers presents persistent burn and spill hazards
Patients frequently under-extract raw herbs when attempting complex double-boiling procedures at home on domestic stoves
Separate boiling ranges and pouch sealers consume excessive floor area in space-constrained hospital preparation rooms
Inconsistent heat control between boiling stages causes active ingredient extraction to vary from batch to batch

Where It Is Used

Where the HYLR22X Is Used

Application Scenarios

TCM hospital pharmacy preparing concentrated twice-decocted herbal prescriptions for outpatient dispensing schedules
Acupuncture and TCM rehabilitation clinic supplying patients with dosed ready-to-drink herbal pouches instead of dry herbs
TCM health centre boiling standardized formulas and tonic herbal beverages requiring high extraction yield
Herbal tea and fruit decoction workshop processing botanical liquids into individual heat-sealed drink pouches
Hospital inpatient ward dispensing measured liquid herbal medicine directly to bedsides in sealed pouches

Who It Is For

TCM hospital pharmacy managers upgrading from manual pot boiling to automated double-extraction workflows
TCM clinic directors looking to deliver standardized twice-boiled liquid pouches directly to outpatients
Rehabilitation centre administrators requiring compact combined boiling and pouch-sealing equipment on a single floor footprint
Overseas distributors and agents supplying specialized TCM preparation machinery to regional clinics and hospitals

Technical Features

Inside the HYLR22X

Normal-pressure twice-decoction sequence with automated transfer between slow fire and strong fire stages
Two independent 20,000 ml glass decoction pots paired with an integrated 10,000 ml liquid storage vessel
Integrated heat-seal packing head capable of forming and filling up to 8 pouches per minute
Computerized control panel installed inside the machine body with visual time and liquid status indicators
Clear acoustic warning sound signalling stage transitions from decoction through final pouch sealing
Adjustable pouch sizing from 95 to 180 mm length at 100 mm fixed width
Pouch liquid volume adjustable between 50 and 250 ml according to dosage requirements
Temperature adjustment range from 100 to 199 degrees Celsius configured via up and down roller controls
Built-in mechanical safety guarding across the thermal heating elements and rotary packing mechanisms

Materials and Build

Glass decoction pots providing clear visual monitoring of boiling state and liquid levels throughout the cycle
Industrial metal chassis and protective panels enclosing mechanical motors and electronic control wiring
Hermetic heat-sealable TCM liquid packaging film supplied as a certified consumable

Specifications

Automatic Twice Herb Decoction Machine HYLR22X Technical Data

Figures below are taken from the manufacturer data sheet for this model. Tell us your local voltage and dosing practice and we will confirm the build before the order.

Model	HYLR22X
Brand	Huayan Medical
Series	Automatic Twice Decoction Machine
Decoction glass pots	2 pots
Decoction pot capacity	20,000 ml x 2 pots
Storage liquid vessel capacity	10,000 ml
Dosage of decoction	(2-15) x 2 pairs per pot
Rated voltage	220 V (special customization available)
Decoction power	1800 W x 2 pots
Heat seal packing power	800 W
Motor power	25 W x 2 motors
Total power	4600 W
Package capacity	8 pouches per minute
Pouch size	(95-180) mm length x 100 mm width
Pouch volume	50 to 250 ml (setting available)
Temperature setting range	100 to 199 degrees Celsius
Dimensions (H x W x L)	1260 mm x 1030 mm x 660 mm
Weight	140 kg

How It Is Made and Checked

How the HYLR22X Is Built and Checked

How This Model Is Built and Tested

Load prepared raw herbs into the 20,000 ml glass decoction pot and add the initial volume of water
Set boiling times and target extraction temperatures on the integrated computerized control panel
System conducts the first extraction under normal pressure using automated slow-to-strong fire transitions
First extraction liquid discharges automatically into the 10,000 ml storage vessel while fresh water is added
Second decoction cycle runs in the pot and the stored initial liquid is reintroduced for intensive mixing
Blended liquid feeds into the packaging unit where film is heat-sealed into measured pouches at 8 pouches per minute

Quality Control

Manufactured in a 5,000 square metre facility under certified ISO 9001 and ISO 13485 quality systems
Complies with European CE marking standards for exported medical and pharmaceutical processing machinery
Every unit undergoes operational testing of heating cycles and pouch sealing mechanisms before leaving the factory
Wear parts are packed with the shipment to support immediate routine maintenance and replacement

Certification Held By The Plant

ISO 9001ISO 13485CE markingTested as a complete cycle before packing

Customization

Building the HYLR22X To Your Practice

Special voltage configurations available on order for regions operating outside standard 220 V supply
Customizable liquid pouch dosing volume calibrated between 50 and 250 ml to match hospital protocols
Pouch length adjustments configurable between 95 and 180 mm for variable formula volume requirements
Compatible with continuous rolls of custom TCM liquid packaging film and non-woven decoction bags

Use Guide

Position the 140 kg machine on a level surface near a 220 V power connection and water access point
Place measured raw herbs into the glass pot and program decoction time and temperature on the control panel
Allow the machine to automatically manage low-to-high fire extraction and transfer liquid to the storage vessel
Verify that the storage vessel discharges back into the pot for the second decoction and thorough blending
Feed packaging film through the heat-sealing section and verify seal integrity on initial test pouches
Drain and rinse the glass pots, storage vessel, and internal fluid lines after each daily dispensing session
Wipe clean the heat-sealing jaws while warm to prevent film and residue buildup on the sealing surfaces

Comparison

How the HYLR22X Compares

An honest read on where this model wins and where another one suits you better.

vs Normal-pressure single decoction machine HCK2000

The HCK2000 uses three pots to run separate single-boil prescriptions faster, whereas the HYLR22X automates double extraction and intensive mixing for higher herbal yield

vs Airtight herb decoction machine HYY13L

The HYY13L retains volatile herbal aromas under airtight pressure but requires external packing, while the HYLR22X integrates boiling, double extraction, and pouch sealing on one frame

vs Manual boiling stove and separate tabletop sealer

Manual stovetop boiling requires an operator to ladle hot liquid and time heat shifts by hand, whereas the HYLR22X automates the entire twice-decoction and packing cycle

Who Buys This

Industries Using the HYLR22X

TCM Hospital Pharmacies

Pharmacy managers decocting to a timetable, who need pot count and sealing rate to clear the dispensing window.

TCM Health and Wellness Centres

Wellness centres running course-based herbal programmes and therapy sessions for self-paying clients.

Retail Pharmacies and Herbal Dispensaries

Retail dispensaries running a same-day decoction service over the counter, plus raw herb preparation on site.

Questions Buyers Ask

HYLR22X Questions and Answers

How does the automatic twice decoction process operate on this machine?

The machine runs an initial extraction under normal pressure, automatically routes the liquid into the 10,000 ml storage vessel, adds water for a second boil, and then reintroduces the first liquid for intensive blending prior to packaging.

What is the packing speed and pouch volume range?

The integrated heat-sealing packing section operates at 8 pouches per minute, with pouch fill volumes adjustable between 50 and 250 ml and lengths between 95 and 180 mm.

Can the machine be customized for voltages other than 220 V?

Yes. While the standard rated voltage is 220 V with a total power requirement of 4600 W, special electrical customization is available upon request.

What is the standard production lead time and payment term?

Lead time is generally about 6 days after payment is received via T/T, depending on the specific model and order quantity.

What warranty and replacement parts support do you provide?

We provide a one-year free warranty from the date of qualified commissioning, replacing faulty parts free of charge. Routine wear parts are packed directly with the machine shipment.

What training is available for machine installation and operation?

We provide free video guidance for setup and fault diagnosis. For multi-unit orders, on-site installation and operator training can be arranged, and customer training is available at our Tianjin factory.

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Guides That Help You Decide

Process Guide

Ready to price the HYLR22X

Send us your local voltage, your session volume and the space you have. A price and a full specification sheet for the HYLR22X come back within twelve hours.

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