Decoction Machine Installation and Commissioning

Confirm Power Supply and Electrical Loads Before Delivery

Site preparation starts with confirming the electrical supply at the installation point. A normal-pressure composite machine like the HCK2000 draws 6,300 W in total on a standard 220 V line. That load accounts for three 1,800 W decoction pots operating simultaneously alongside an 800 W heat-sealing unit.

Verify breaker ratings and line capacity with facility engineers before uncrating. Standard units ship wired for 220 V operation, but custom voltage configurations are available upon request during initial ordering. Resolving voltage needs at the design stage avoids electrical modifications during on-site commissioning.

• Verify the 220 V circuit handles the 6,300 W total draw before moving the unit into place
• Account for three 1,800 W boiling elements running at high fire together with the 800 W heat sealer
• Request non-standard voltage builds during order placement to eliminate the need for step-down transformers on site

Plan Footprint and Machine Access in The Dispensary

A composite decoction and packing system integrates boiling and pouch packaging onto a single steel frame. The HCK2000 measures 1,400 mm in width, 540 mm in length, and 1,170 mm in height, with a machine weight of 170 kg.

Position the machine on a level surface with adequate perimeter clearance for the operator. The operator requires front access to monitor the visual time settings, handle herbal raw materials across all three 20,000 ml glass pots, and clear finished pouches from the discharge area.

• Allocate floor clearance for the 1,400 mm wide by 540 mm long machine frame
• Allow working room above the 1,170 mm frame height to load up to 15 pairs per pot
• Ensure clear access to the front panel for monitoring cycle times and warning sounds during operation

Normal Pressure Herb Decoction and Packing Machine HCK2000 is the model most often specified when this is the constraint.

Commission The Heat Sealer and Liquid Dosing System

Initial dry runs and water tests confirm the automated decoction controls and hermetic sealing roller mechanisms. Test the automatic heating caloric power control to ensure the system switches cleanly from strong fire to slow fire during the extraction phase.

Calibrate the heat-sealing rollers using roll film before filling with hot decoction liquid. The upper and lower roller temperature adjusts between 100 and 199 ℃. Set liquid pouch volumes between 50 and 250 ml to match clinic prescriptions, verifying an output pace of 8 pouches per minute.

• Test automated high-fire to slow-fire heating cycles using clean water before handling active herbal batches
• Set sealing roller temperatures between 100 and 199 ℃ based on the specified packing film material
• Calibrate pouch dimensions from 95 to 180 mm length at 100 mm width to verify fill accuracy

Complete Acceptance Checks To Start The Warranty Clock

Huayan provides a one-year free warranty that begins on the date of qualified commissioning. Faulty parts are replaced free of charge throughout this twelve-month warranty period. Documenting proper startup checks ensures the equipment is operating within parameters before dispensary production begins.

Installation support is provided through free remote video guidance for setup and fault diagnosis. For multi-unit orders, on-site installation and operator training are available, or dispensary technical staff can complete equipment training directly at the Tianjin manufacturing facility.

• Confirm qualified commissioning sign-off to activate the twelve-month factory warranty coverage window
• Keep included shipment wear parts accessible for scheduled preventative maintenance and quick component replacement
• Use free factory video guidance to verify sensor responses, warning alarms, and liquid dispensing rates