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Design Guide

Scupper Plug Selection And Deck Spill Containment

How to size a scupper plug, when brass beats nylon, and how the plug fits into the wider deck containment set.

Published 2026-06-18 · Suzhou GY Marine Equipment Co., Ltd

Sizing Comes Before Everything Else

A scupper plug that does not seal is worse than no plug, because the deck team believes the deck is contained when it is not. Measure the internal diameter of the actual scupper, at the point where the plug will seat, on every deck position you intend to plug. Ships are rarely uniform: a vessel may need three sizes to cover the main deck.

The catalogue lists brass and nylon plugs in several sizes with the dimensions on the specification sheet, so the measurement can be matched to a code before anything is ordered.

Brass Or Nylon

  • Brass where the plug is left in place for long periods, is handled roughly, or sits in a position that sees heat
  • Nylon where weight, cost and ease of handling matter and the duty is intermittent
  • Either way, check the sealing element rather than only the body — that is the part that ages

The Plug Is One Item In A Set

Deck containment is a set, not a part. The plug closes the scupper. A spill response container holds what is recovered. Absorbents lift what reaches the deck. A broom moves it to where it can be picked up. If any one of those is missing at the moment it is needed, the rest of the set does not compensate.

All four sit in group 23 of this catalogue precisely so they can be ordered on one requisition line block and reordered together.

Checks Worth Making Before A Transfer

  • Every plug seats fully and the sealing element is not perished or flattened
  • Plug sizes on board still match the scuppers — deck repairs sometimes change them
  • Absorbents are within date and stored where they can be reached, not behind the store
  • The response container is empty, accessible and not being used for something else

Recording What Fits

Once the correct sizes are established, record the catalogue code against each deck position in the ship's documentation. The next chief officer should not have to remeasure the ship to place a reorder.

Answers

Questions On This Topic

How do I choose the plug size
Measure the internal diameter of the scupper at the seating point and match it to the sizes listed on the specification sheet.
Brass or nylon
Brass for long duration, rough handling and heat exposed positions; nylon where weight and cost matter and the duty is intermittent.
What else should be held with the plugs
Spill response containers, absorbents and brooms. All are listed in group 23 so they can be ordered and reordered as a set.

Next Step

Still Not Sure Which Code To Order

Send a photo of the part on board. We will identify it against the catalogue and quote the correct line.

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