Laboratory Rotary Tilting Tube Furnace with Automatic Material Collection System
The Rotary Tilting Tube Furnace for Processes with Continuous Movement up to 1200°C is a laboratory and pilot-scale thermal processing system designed for the continuous movement, heating, sintering, calcination, reduction, and heat treatment of powder and granular materials. The furnace combines continuous tube...
Introduction
The Rotary Tilting Tube Furnace for Processes with Continuous Movement up to 1200°C is a laboratory and pilot-scale thermal processing system designed for the continuous movement, heating, sintering, calcination, reduction, and heat treatment of powder and granular materials.
The furnace combines continuous tube rotation with an adjustable tilting structure, allowing materials to continuously tumble and move through the heated zone during processing. This dynamic material movement improves heat transfer and gas-solid contact, helping achieve more uniform thermal treatment compared with conventional static tube furnaces.
An automatic material collection system is installed at the discharge end of the furnace tube, allowing the processed material to be collected conveniently after passing through the heated zone.
The furnace can be used for a variety of advanced material applications, including lithium battery materials, rare earth materials, chemical catalysts, magnetic materials, powder metallurgy, ceramic powders, and hydrogen reduction processes.
Key Features
1. Rotary and Rocking Motion for Uniform Heat Treatment
The reaction tube continuously rotates and oscillates during operation, causing powder materials to tumble in both radial and axial directions. This movement helps improve material mixing, temperature uniformity, and contact between the powder and process gas.
Compared with conventional static sintering, the rotary rocking design can help reduce problems associated with uneven heating, localized overheating, over-sintering, or incomplete sintering.
2. Adjustable Tilting Angle
The furnace body can be tilted from -5° to 30°, allowing users to adjust the material movement and residence behavior inside the tube.
The tilting design also makes material loading and unloading easier, improving operational convenience for laboratory and pilot-scale powder processing.
3. High-Purity Quartz Reaction Tube
The furnace is equipped with a high-purity quartz tube suitable for high-temperature laboratory applications. An embedded lifting scraper structure helps continuously lift and turn the powder during tube rotation, supporting more uniform exposure to heat and process gases.
4. Excellent Thermal Insulation and Energy Efficiency
The furnace chamber uses high-purity Al₂O₃ ceramic fiber insulation, providing excellent thermal insulation performance and reduced heat loss.
This lightweight insulation structure helps improve heating efficiency and reduce overall power consumption.
5. Vacuum and Controlled Atmosphere Capability
An advanced dynamic sealing system allows the rotary tube furnace to operate under controlled process conditions, including:
- Vacuum
- Air
- Nitrogen
- Argon
- Hydrogen or reducing atmospheres
- Other customized process gases
This makes the furnace suitable for a wide range of powder sintering, calcination, reduction, and atmosphere heat treatment applications.
6. Fully Automatic Control System
The system features a fully automatic control system with a 7-inch touchscreen interface.
Users can monitor and control important operating parameters in real time, including:
- Furnace temperature
- Heating program
- Tube rotation
- Rocking operation
- Furnace tilting angle
- Process status
- Gas and vacuum system status
The programmable control system provides improved repeatability and convenience for laboratory research and pilot-scale production.
Typical Applications
This furnace is particularly suitable for applications requiring continuous movement and uniform thermal treatment of powder materials, including:
- Powder sintering
- Powder calcination
- Powder reduction
- Continuous heat treatment
- Controlled atmosphere processing
- Gas-solid reaction
- Battery material processing
- Catalyst preparation
- Rare earth material processing
- Magnetic material processing
- Ceramic powder treatment
- Pilot-scale material development
Specifications
Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.
| Model | RT1200-100 | |
|---|---|---|
| Power Supply | AC 220 V, 4 kW | |
| Maximum Temperature | 1200°C (≤1 hour) | |
| Continuous Working Temperature | 1100°C | |
| Heating Rate | ≤20°C/min | |
| Heating Length | 440 mm (single temperature zone) / 200 mm × 2 (dual temperature zones with independent control) / 200 mm × 3 (three temperature zones with independent control) | |
| Tube Size | Ø100 × 1000 mm | |
| Temperature Accuracy | ±1°C | |
| Heating Element | Molybdenum-Doped Fe-Cr-Al Alloy High-Temperature Heating Wire | |
| Intelligent Touch Screen Control System | 1.Capable of storing 15 temperature profiles, avoiding the inconvenience of repetitive setup for different experimental processes. 2.The experimental process is more intuitive, and the operation is more convenient.3.The embedded operating system features a bilingual graphical interface (English and Chinese), a 7-inch full-color touchscreen input, an intelligent human-machine dialogue mode, and non-linear sample temperature correction.4.Equipped with functions such as over-temperature alarm, thermocouple disconnection alert, and leakage protection. | |
| Sealing System | Dynamic Sealing System | Vacuum Level: ≤10 Pa (with mechanical vacuum pump) |
| Pressure Measurement | Mechanical pressure gauge with shock-absorbing oil | |
| Gas Control | Float flowmeter | |
| Dimension | 1300 (L) × 700 (W) × 1500 (H) mm | |
| Weight | Approx. 180 kg | |
| Warranty | One-year warranty, lifetime support (excluding consumable parts such as furnace tubes, O-rings ) |
Laboratory Rotary Tilting Tube Furnace with Automatic Material Collection System In Detail
Processes This Unit Supports
These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.
Who Orders It
Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.
Related Projects
Related Equipment
Models from the same family and the same processes, in case a different chamber size or temperature range fits better.
Laboratory 1200°C Rotary Rocking Tube Furnace
Lab Debinding Furnace with Exhaust Treatment System (afterburner and exhaust fan)
Laboratory 1200°C Rocking Tube Furnace with Vacuum and Atmosphere Control
High-Temperature Lab Furnace for Organic Carbon Testing in Soil and Biomass
Laboratory Box Furnace for Soil and Wood Sample Carbon Content Determination
High-Temperature Laboratory Ashing Furnace for Precise Thermal Analysis
2-Zone High-Pressure Furnace for Laboratory Use – Ideal for Controlled Thermal Reactions
Compact Benchtop Tube Furnace for Laboratory Applications
Ordering Laboratory Rotary Tilting Tube Furnace with Automatic Material Collection System
What is Laboratory Rotary Tilting Tube Furnace with Automatic Material Collection System typically used for?
The Rotary Tilting Tube Furnace for Processes with Continuous Movement up to 1200°C is a laboratory and pilot-scale thermal processing system designed for the continuous movement, heating, sintering, calcination, reduction, and heat treatment of powder and gra
Can Laboratory Rotary Tilting Tube Furnace with Automatic Material Collection System be customised for our process?
Yes. Chamber or tube size, temperature profile, atmosphere, gas path, control system and data recording can all be adapted. Send us your process conditions and sample details and our engineers work out a configuration with you.
How quickly can Laboratory Rotary Tilting Tube Furnace with Automatic Material Collection System be shipped?
Most standard ZYLAB models are held in stock. After testing and packing we normally ship Laboratory Rotary Tilting Tube Furnace with Automatic Material Collection System within 3 to 7 days. Customised builds are scheduled after the drawing is confirmed, and we give you the date in writing before the order is placed.
How is Laboratory Rotary Tilting Tube Furnace with Automatic Material Collection System packed for export?
Packing is chosen for the safety of the machine against freight cost, typically a plywood or wooden crate with internal padding and vacuum-sealed accessories. Export documents such as Form A, Form E and Form F can be issued to help you save duty.
Can you supply items that are not on this page?
Yes. We have access to the complete lines of most of our suppliers and build custom equipment in our own factory, so tell us what the experiment needs and we will source or make it.
Quote For Laboratory Rotary Tilting Tube Furnace with Automatic Material Collection System
Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.