5-Side Heating Box Furnace with Separated Programmable Controller
ZYLAB 5-Side Heating Box Furnace with Separated Controller is a glovebox-compatible laboratory furnace designed for advanced thermal processing of sensitive materials. Featuring a separated programmable controller, this box furnace provides flexible installation, exceptional temperature uniformity, and precise...
Introduction
ZYLAB 5-Side Heating Box Furnace with Separated Controller is a glovebox-compatible laboratory furnace designed for advanced thermal processing of sensitive materials. Featuring a separated programmable controller, this box furnace provides flexible installation, exceptional temperature uniformity, and precise control, making it ideal for materials research, metallurgy, ceramics sintering, and semiconductor post-processing.
With a maximum temperature of 1200°C and a large 64L heating chamber, this unit delivers high uniformity through its five-sided heating design (bottom + 4 walls), significantly reducing temperature gradients and improving experimental consistency. Its modular design is especially suitable for integration with gloveboxes, ensuring safety, airtightness, and operational efficiency in controlled atmospheres.
1. Separated Design – Ideal for Glovebox Integration
Flexible Installation: The heating chamber and controller can be installed independently to adapt to various lab configurations.
Safe Glovebox Integration: The heating chamber fits inside a glovebox while the control unit remains outside, saving space and improving safety for inert or hazardous environments.
2. 5-Side Heating System
Uniform Heat Distribution: Bottom and four-wall heating ensure homogenous temperature distribution throughout the chamber.
Fast Heating: High-efficiency heating elements and optimized layout enable rapid temperature ramp-up, improving lab productivity.
3. Precision Temperature Control
PID Control System: Equipped with an advanced PID controller for high-precision temperature regulation (±1°C accuracy).
Real-Time Monitoring: High-accuracy thermocouple constantly monitors chamber temperature to maintain process stability.
4. Glovebox Compatibility
Sealed Chamber Construction: Uses high-quality sealing materials to ensure airtight operation inside gloveboxes.
Standard Interfaces: Equipped with ports and connectors compatible with most commercial gloveboxes for seamless integration.
5. Safety and Maintenance
Over-Temperature Protection: Built-in protection system cuts off power in case of abnormal temperature rise.
Emergency Stop Button: Clearly labeled for immediate shutdown in emergency situations.
Maintenance Reminders: System can prompt routine maintenance to help extend equipment lifespan.
Applications of Box Furnace with Separated Controller
Materials Science: Precision heating for studying physical and chemical behavior of new materials.
Glovebox Operations: Ideal for thermal processing of air-sensitive or hazardous samples in inert gas environments.
Ceramic & Glass Processing: Sintering, annealing, and melting processes at controlled high temperatures.
Metallurgical Treatment: Reducing metal powders and preparing high-performance alloys.
Semiconductor Processing: Wafer annealing, oxide reduction, and surface conditioning.
Customization Options
ZYLAB offers flexible customization to meet a wide range of research and industrial processing needs. Optional features include:
Gas Inlet for Inert Atmosphere
Add a gas inlet to introduce inert gases such as argon or nitrogen for protective or purging purposes, and to help accelerate exhaust gas removal during heat treatment.Exhaust Outlet
Integrated gas exhaust port effectively removes by-products generated during material sintering or thermal processing, keeping the chamber environment clean and stable.Custom Chamber Size
The furnace chamber can be tailored to specific dimensions, accommodating various material sizes and process requirements.
Advantages of ZYLAB Furnaces
Flexible Customization – Designed to meet diverse laboratory demands
Widely Used in Research and Industry – Reliable performance in materials labs, universities, and production environments
Professional Support – Dedicated technical service and documentation
Efficient Logistics – Timely delivery and global shipment options
Specifications
Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.
| Model | M1200-40 | |
|---|---|---|
| Power Supply | Three-phase, 380V, 50Hz | |
| Rated Power | 10 kW | |
| Heating Zones | Single zone, single control (5-side heating) | |
| Temperature Accuracy | ±1°C | |
| Thermocouple Type | K-type (φ2 × 600 mm) | |
| Heating Element | Mo-doped Fe-Cr-Al alloy resistance wire | |
| Maximum Temperature (Tmax) | 1200°C | |
| Rated Operating Temperature | 1150°C | |
| Recommended Heating Rate | ≤10°C/min | |
| Furnace Chamber Dimensions | 400 mm (L) × 400 mm (H) × 400 mm (D) | |
| SiC Shelf Plate Size | 390 mm (L) × 10 mm (H) × 390 mm (D) | |
| Furnace Dimensions (Closed) | 753 mm (L) × 792 mm (H) × 870 mm (D) | |
| Furnace Dimensions (Open) | 1320 mm (L) × 792 mm (H) × 900 mm (D) | |
| Control Cabinet Dimensions | 478 mm (L) × 228 mm (H) × 510 mm (D) | |
| Total Weight | Approx. 286 kg (including control cabinet) | |
| Control System | Programmable sintering curves with real-time curve display Multiple sintering profiles can be preset and freely configured Scheduled sintering function enables unattended operation Real-time monitoring and recording of power, voltage, and process data Exportable data logs for paperless recording and analysis Remote control and monitoring over network connection Automatic temperature calibration between control and sample temperature Nonlinear correction applied throughout the sintering proce | |
| Heating Element | Mo-doped Fe-Cr-Al alloy heating wire | |
| Atmosphere Protection Box (Optional) | Designed to create a controlled atmosphere inside the chamber. Prevents oxidation, contamination, and undesired reactions during heating. Customizable sizes available. | |
| Temperature Uniformity Testing | Each unit undergoes temperature uniformity testing before leaving the factory to ensure minimal temperature deviation within the furnace chamber. This guarantees consistent heat treatment results and ensures high precision in experimental and industrial applications. Testing ensures compliance with design standards, supports precise process control, and reduces equipment failure risks. | |
| Safety Notice | Do not open the chamber if internal temp ≥300°C to avoid injury. Small cracks in chamber due to use are normal and do not affect performance. | |
| Warranty & Support | 18 months(not including consumable parts, such as heating elements, thermocouple), lifetime support. |
5-Side Heating Box Furnace with Separated Programmable Controller In Detail
Processes This Unit Supports
These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.
- General laboratory sample preparation
Who Orders It
Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.
- University and institute research laboratories
Related Projects
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Ordering 5-Side Heating Box Furnace with Separated Programmable Controller
What is 5-Side Heating Box Furnace with Separated Programmable Controller typically used for?
ZYLAB 5-Side Heating Box Furnace with Separated Controller is a glovebox-compatible laboratory furnace designed for advanced thermal processing of sensitive materials. Featuring a separated programmable controller, this box furnace provides flexible installati
Can 5-Side Heating Box Furnace with Separated Programmable Controller be customised for our process?
Yes. Chamber or tube size, temperature profile, atmosphere, gas path, control system and data recording can all be adapted. Send us your process conditions and sample details and our engineers work out a configuration with you.
How quickly can 5-Side Heating Box Furnace with Separated Programmable Controller be shipped?
Most standard ZYLAB models are held in stock. After testing and packing we normally ship 5-Side Heating Box Furnace with Separated Programmable Controller within 3 to 7 days. Customised builds are scheduled after the drawing is confirmed, and we give you the date in writing before the order is placed.
How is 5-Side Heating Box Furnace with Separated Programmable Controller packed for export?
Packing is chosen for the safety of the machine against freight cost, typically a plywood or wooden crate with internal padding and vacuum-sealed accessories. Export documents such as Form A, Form E and Form F can be issued to help you save duty.
Can you supply items that are not on this page?
Yes. We have access to the complete lines of most of our suppliers and build custom equipment in our own factory, so tell us what the experiment needs and we will source or make it.
Quote For 5-Side Heating Box Furnace with Separated Programmable Controller
Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.