5-Side Heating Muffle Furnace | High Uniformity Heat Treatment Furnace
ZYLAB 5-Side Heating Muffle Furnace is a high-uniformity heat treatment furnace designed for demanding thermal processing applications. Featuring an advanced 5-face heating system—including front, back, left, right, and bottom surfaces—it ensures exceptional temperature uniformity across a large 64-liter
Introduction
ZYLAB 5-Side Heating Muffle Furnace is a high-uniformity heat treatment furnace designed for demanding thermal processing applications. Featuring an advanced 5-face heating system—including front, back, left, right, and bottom surfaces—it ensures exceptional temperature uniformity across a large 64-liter chamber.
Engineered for laboratories and industrial environments, this furnace is ideal for sintering, calcining, debinding, and thermal processing of ceramic, metallic, and composite materials that require stable, homogeneous heating at medium temperatures up to 1200°C.
1. Five-Sided Heating Design
Uniform Heating: Heating elements on the front, back, left, right, and bottom surfaces create a consistent thermal environment across the entire chamber.
High-Efficiency Elements: Utilizes premium-grade resistance wire heating elements, capable of stable operation at temperatures up to 1200°C.
2. Precision Temperature Control
Advanced PID Controller: Delivers accurate and stable temperature control, supporting custom temperature ramping and holding stages.
High-Accuracy Sensors: Integrated temperature sensors provide real-time feedback for tight process control and repeatability.
3. High-Temperature Resistant Materials
Chamber Insulation: Constructed with high-purity alumina ceramic fiber, offering excellent insulation and long-term high-temperature stability.
Multilayer Refractory Lining: Reduces heat loss, enhances energy efficiency, and prolongs furnace lifespan.
4. Intelligent Operation & Automation
Programmable Logic: Supports multi-step heating/cooling profiles via touchscreen or PC interface.
Data Logging & Analysis: Automatically records operational data for quality control and process optimization.
Remote Monitoring: Optional network connectivity allows real-time equipment status monitoring and remote support.
1. Materials Science & Engineering
- Investigating thermal properties, decomposition, and phase transitions of novel materials.
- Evaluating the structural integrity of composites and functional materials at elevated temperatures.
- Developing and testing high-performance ceramics, glass, and refractory compounds.
2. Metallurgical Processes
- Thermal reduction of metal oxides to pure metal powders.
- Sintering of powder metallurgy (PM) parts.
- Heat treatment of custom alloys for aerospace, defense, and automotive use.
3. Additive Manufacturing & Debinding
- Debinding of 3D-printed parts made of metal or ceramic.
- Sintering of green bodies after binder removal.
- Heat treatment to enhance strength and material cohesion.
4. Semiconductor & Electronics Industry
- Wafer annealing and oxidation reduction.
- Stabilization of electronic ceramic materials.
- Post-process heat treatment of sensor and MEMS components.
5. Advanced Ceramics & Technical Glass Processing
- Sintering of zirconia, alumina, silicon carbide, and other high-performance ceramics.
- Softening or melting of specialty glasses.
- Densification of ceramic substrates and structural components.
Customization Options
ZYLAB offers flexible customization to meet a wide range of research and industrial processing needs. Optional features include:
Gas Inlet for Inert Atmosphere
Add a gas inlet to introduce inert gases such as argon or nitrogen for protective or purging purposes, and to help accelerate exhaust gas removal during heat treatment.Exhaust Outlet
Integrated gas exhaust port effectively removes by-products generated during material sintering or thermal processing, keeping the chamber environment clean and stable.Custom Chamber Size
The furnace chamber can be tailored to specific dimensions, accommodating various material sizes and process requirements.
Advantages of ZYLAB Furnaces
Flexible Customization – Designed to meet diverse laboratory demands
Widely Used in Research and Industry – Reliable performance in materials labs, universities, and production environments
Professional Support – Dedicated technical service and documentation
Efficient Logistics – Timely delivery and global shipment options
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Specifications
Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.
| Model | M1200-40 | |
|---|---|---|
| Temperature Control Accuracy | ±1°C | |
| Touchscreen Size | 7.0″ full-color touchscreen | |
| Rated Power | 380V / 10.0KW | |
| Thermocouple Type | K-type thermocouple | |
| Maximum Temperature (Tmax) | 1200°C | |
| Rated Operating Temperature | 1150°C | |
| Recommended Heating Rate | ≤10°C/min | |
| Chamber Dimensions | L400 × H400 × W400 mm | |
| Overall Dimensions | L780 × H1650 × W850 mm | |
| Net Weight | Approx. 320 kg | |
| Control System | Programmable sintering curves with real-time curve display Multiple sintering profiles can be preset and freely configured Scheduled sintering function enables unattended operation Real-time monitoring and recording of power, voltage, and process data Exportable data logs for paperless recording and analysis Remote control and monitoring over network connection Automatic temperature calibration between control and sample temperature Nonlinear correction applied throughout the sintering proce | |
| Heating Element | Mo-doped Fe-Cr-Al alloy heating wire | |
| Atmosphere Protection Box (Optional) | Designed to create a controlled atmosphere inside the chamber. Prevents oxidation, contamination, and undesired reactions during heating. Customizable sizes available. | |
| Safety Notice | Do not open the chamber if internal temp ≥300°C to avoid injury. Small cracks in chamber due to use are normal and do not affect performance. | |
| Warranty & Support | 18 months(not including consumable parts, such as heating elements, thermocouple), lifetime support. |
5-Side Heating Muffle Furnace | High Uniformity Heat Treatment Furnace In Detail
Processes This Unit Supports
These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.
- General laboratory sample preparation
Who Orders It
Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.
- University and institute research laboratories
Related Projects
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Ordering 5-Side Heating Muffle Furnace | High Uniformity Heat Treatment Furnace
What is 5-Side Heating Muffle Furnace | High Uniformity Heat Treatment Furnace typically used for?
ZYLAB 5-Side Heating Muffle Furnace is a high-uniformity heat treatment furnace designed for demanding thermal processing applications. Featuring an advanced 5-face heating system—including front, back, left, right, and bottom surfaces—it ensures exceptional t
What warranty comes with 5-Side Heating Muffle Furnace | High Uniformity Heat Treatment Furnace?
Most ZYLAB products carry a 2-year warranty, glass components excluded; the exact term for this model is the one printed in its specification table and repeated on the quotation. Within the warranty period any part that fails through no misuse of your own is replaced free of charge.
Can we get technical help before ordering 5-Side Heating Muffle Furnace | High Uniformity Heat Treatment Furnace?
Yes, and it is free. Our technical staff help with model selection, troubleshooting, manuals and application questions whether or not you have ordered from us before. Write to [email protected] or message us on WhatsApp.
Which shipping methods do you use?
Sea freight for consignments over about 60 kg (11-30 days to North America, 25-33 days to Europe, 7-20 days to Southeast Asia), air freight to airport in roughly 7-10 days, and DHL, FedEx or UPS door to door in about 5-7 days for small urgent items.
How can we pay for 5-Side Heating Muffle Furnace | High Uniformity Heat Treatment Furnace?
Bank (wire) transfer, letter of credit for larger orders, major credit and debit cards, and PayPal. Bank details are printed on the invoice; send us the transfer confirmation and we start processing straight away.
Quote For 5-Side Heating Muffle Furnace | High Uniformity Heat Treatment Furnace
Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.