Plate Pasteurisers
Plate Pasteuriser
Model HTK-BSJJ-01 plate pasteuriser with a working capacity of 500 to 20,000 litres per hour, built in SUS304 or SUS316L. It pasteurises fresh milk, dairy beverages, fruit juice, tea, beer and ice cream mix, and is normally connected with a degasser, separator and homogeniser.
- SUS304 stainless steel
- SUS316L stainless steel
Product Overview
Model HTK-BSJJ-01 plate pasteuriser with a working capacity of 500 to 20,000 litres per hour, built in SUS304 or SUS316L. It pasteurises fresh milk, dairy beverages, fruit juice, tea, beer and ice cream mix, and is normally connected with a degasser, separator and homogeniser. The published process flow runs from product inlet at 5°C, through homogenising at 65°C, to pasteurisation at 85°C held for 15 seconds and a product outlet at 5°C. Semi automatic and full automatic control are both available.
Key Benefits
- Published process profile: 5°C inlet, 65°C homogenising, 85°C for 15 seconds, 5°C outlet
- Capacity from 500 to 20,000 litres per hour
- High heat recovery in the plate pack keeps energy cost down
- Supplied as a complete skid with pumps, hot water set and balance tank
- Semi automatic or full automatic control
Problems It Solves
- Batch pasteurisation that cannot keep up with a continuous filling line
- Energy cost from pasteurising without heat recovery
- Pasteurisers bought without the pumps and hot water set needed to run them
- Temperature and hold time that cannot be documented for a validated process
Where It Is Used
Applications And Buyers
Application Scenarios
- Pasteurising fresh milk before bottling
- Treating fruit juice and tea drinks
- Ice cream mix pasteurisation
- Beer pasteurisation before packaging
Who It Is For
- Dairy plants of any size from 500 L/H upward
- Juice and tea beverage producers
- Ice cream manufacturers
- Plants replacing batch pasteurisation with continuous
Technical Features And Specifications
Technical Features
- Plate heat exchanger with product, hot water and balance tank set
- Working capacity 500 L/H to 20,000 L/H
- SUS304 or SUS316L construction
- Process flow 5°C inlet, 65°C homogenising, 85°C for 15 seconds, 5°C outlet
- Semi automatic and full automatic control
- Electrical control cabinet with specified components
| Product Model | HTK-BSJJ-01 |
|---|---|
| Working Capacity | 500 L/H to 20,000 L/H, customised |
| Material | SUS304 / SUS316L |
| Product Inlet Temperature | 5°C |
| Homogenising Temperature | 65°C |
| Pasteurising Temperature | 85°C for 15 seconds |
| Product Outlet Temperature | 5°C |
| Control | Semi automatic or full automatic |
| Standard Components | Plate heat exchanger, product pump, hot water pump, hot water tank, balance tank, electrical control cabinet |
| Minimum Order | One unit |
| Factory Output | 50 units per month |
How It Is Made And Checked
Materials Process And Quality Control
Materials
- SUS304 stainless steel
- SUS316L stainless steel
Manufacturing Process
- Stainless steel fabrication
- Skid assembly
- Control programming
- Testing
Quality Control
- Specification agreed in writing before production starts
- First article or sample approved against the agreed specification
- Goods inspected and photographed at the factory before loading
- Inspection report sent to you before the container sails
Customisation Options
What Can Be Varied
- Capacity from 500 to 20,000 litres per hour
- Temperature profile set for the product
- Semi automatic or full automatic control
- Number of plate sections and heat recovery arrangement
- Integration with degasser, separator and homogeniser
Compared With The Alternatives
| Tubular UHT steriliser | Plate equipment gives better heat recovery and a smaller footprint on clear liquids; tubular is the answer for pulp, particles and high viscosity. |
|---|---|
| Batch pasteurisation | Batch heating is simpler but slow and energy hungry; the plate pasteuriser runs continuously with heat recovery between sections. |
Use Guide
- Size from the filling line's peak hourly flow, not from daily volume
- Specify whether a degasser, separator and homogeniser sit in the same circuit
- Validate the 85°C for 15 seconds profile for your specific product
- Include the plate pack in the CIP circuit design from the start
Questions
Questions Buyers Ask About This Product
What is the process profile?
Product enters at 5°C, is homogenised at 65°C, pasteurised at 85°C for 15 seconds and leaves at 5°C.
What capacity is available?
500 to 20,000 litres per hour, customised to your line.
What is included with the pasteuriser?
Plate heat exchanger, product pump, hot water pump, hot water tank, product balance tank and an electrical control cabinet.
Which products can it handle?
Fresh milk, dairy beverages, fruit juice, tea, beer and ice cream mix and similar liquid foods.
Is full automatic control available?
Yes, semi automatic and full automatic control are both offered.
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View ProductFurther Reading
Guides And Industries That Cover This
How To Choose A Milk Pasteuriser For A Small Or Mid Size Dairy
Batch, plate or tubular — the choice follows your throughput, your product mix and what happens downstream, not the price list.
Tubular UHT Steriliser Versus Plate Pasteuriser
Two heat exchangers that look interchangeable on a quotation and are not.
Dairy Processing Plants
From the milk receiving bay to the filled bottle, specified as one line.
Get A Price For Plate Pasteuriser
Send the duty figures, the material if it is fixed, and the quantity. We will confirm the specification and quote against it.