Retort & Tunnel Sterilisers
Pasteurisation & Cooling Tunnel
Model HTK-SD-01 pasteurisation and cooling tunnel with a working capacity from 3000 L to 18,000 L, built in SUS304. Packaged dairy, juice and beverage products pass through recycling warm water pre-heating, hot water pasteurisation, warm water spray cooling and finally cold water cooling.
- SUS304 stainless steel
Product Overview
Model HTK-SD-01 pasteurisation and cooling tunnel with a working capacity from 3000 L to 18,000 L, built in SUS304. Packaged dairy, juice and beverage products pass through recycling warm water pre-heating, hot water pasteurisation, warm water spray cooling and finally cold water cooling. Temperature and holding time are set and controlled automatically, and the working procedure is designed to the customer's product.
Key Benefits
- Four stage temperature profile protects the pack from thermal shock
- Warm water recycling recovers heat between the heating and cooling stages
- Temperature and holding time set and controlled automatically
- Working procedure designed around your product rather than fixed
- SUS304 construction with specified control components
Problems It Solves
- Glass breakage caused by rapid temperature change through a pasteuriser
- Inconsistent pasteurisation units across a production run
- High water and energy consumption in tunnel pasteurisation
- Tunnel programmes that cannot be adjusted for a new product
Where It Is Used
Applications And Buyers
Application Scenarios
- Pasteurising bottled beer after filling and crowning
- Treating packaged juice for extended chilled shelf life
- Dairy products pasteurised in the final container
- Beverage products where in pack treatment is preferred to bulk pasteurisation
Who It Is For
- Breweries pasteurising packaged beer
- Juice and beverage producers
- Dairy plants treating product in the final pack
- Producers extending shelf life without changing the filling process
Technical Features And Specifications
Technical Features
- Recycling warm water pre-heating stage
- Hot water pasteurisation stage
- Warm water cooling and spraying stage
- Cold water final cooling stage
- Settable and automatically controlled temperature and holding time
- Imported brand chain, PLC and touch screen, frequency converter, steam regulating and drain valves
| Product Model | HTK-SD-01 |
|---|---|
| Working Capacity | 3000 L to 18,000 L, customised |
| Material | SUS304 |
| Stages | Warm water pre-heat, hot water pasteurise, warm water cool, cold water cool |
| Control | PLC and touch screen, settable temperature and holding time |
| Minimum Order | One unit |
| Factory Output | 20 units per month |
How It Is Made And Checked
Materials Process And Quality Control
Materials
- SUS304 stainless steel
Manufacturing Process
- Fabrication
- Welding
- Assembly
- Control programming
- Testing
Quality Control
- Specification agreed in writing before production starts
- First article or sample approved against the agreed specification
- Goods inspected and photographed at the factory before loading
- Inspection report sent to you before the container sails
Customisation Options
What Can Be Varied
- Capacity from 3000 L to 18,000 L
- Working procedure and temperature profile designed to your product
- Number of temperature zones
- Conveyor width and pack handling
- Water recovery arrangement
Compared With The Alternatives
| Retort steriliser | The tunnel runs continuously at pasteurisation temperature for chilled or extended shelf life; the retort works in batches at higher temperature for ambient stable product. |
|---|---|
| Plate pasteuriser | A plate pasteuriser treats product before filling; the tunnel treats it in the sealed pack, which removes any risk of post pasteurisation contamination. |
Use Guide
- Give the pack type and product so the temperature profile can be designed rather than copied
- Set pasteurisation units from your product's requirement, not from a default
- Plan water recovery at layout stage since it saves significant volume
- Check conveyor width against your largest pack format
Questions
Questions Buyers Ask About This Product
What capacity is available?
3000 L to 18,000 L, customised to your production.
How does the tunnel work?
Packs pass through recycling warm water pre-heating, hot water pasteurisation, warm water spray cooling and then cold water cooling, with temperature and holding time set and controlled automatically.
Can the programme be changed for a different product?
Yes, the working procedure is designed to the customer's requirement and temperature and holding time are settable.
What material is the tunnel built from?
SUS304 stainless steel.
What is the minimum order?
One unit.
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Send the duty figures, the material if it is fixed, and the quantity. We will confirm the specification and quote against it.