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Special steel profiles for linear guide rails
Special Steel Profiles

Linear Guide Rail Profiles

Rail and carriage sections in induction hardening and case hardening steels

Product Overview

What Linear Guide Rail Profiles Is and Who It Is For

Profiles for linear guides are used to produce both the rails and the carriages of the guide. They are generally produced in carbon steels, in induction hardening alloy steels and in case hardening steels, because the running surfaces have to take a hardened track while the body of the section stays tough.

Key Benefits

  • Section geometry drawn to the raceway you grind, so less stock is removed at the grinder
  • Grade choice matched to whether the track is induction or case hardened
  • Straightness held tight enough that long rails do not need pre-straightening
  • Prismatic, trapezoidal and complex geometry guides all made from the same programme
Special steel profiles for linear guide rails
Specifications as stated in our process data
Typical gradescarbon steels, induction hardening alloy steels, case hardening steels, 100Cr6, Cf53
Cold drawn size tolerance< 0.05 mm
Cold drawn straightness< 0.1 mm/m
Cross sectionto customer drawing

Who It Is For

  • Linear motion component makers
  • Machine builders producing their own guideways
  • Sliding system suppliers in steel for bearings

Problems It Solves

  • Grinding a raceway out of plain bar removes far more material than it should
  • Mixed grades across a rail batch give inconsistent hardening depth
  • Long rails supplied bent add a straightening operation before grinding

Technical Features

  • Induction hardening alloy steels and case hardening steels
  • Bearing steel grades such as 100Cr6 and case hardening grades such as Cf53
  • Prismatic, trapezoidal and complex geometry sections
  • Cold drawn tolerances where the raceway geometry demands it
Application Scenarios

Where Linear Guide Rail Profiles Is Used

Rails and carriages for linear guide manufacturers

Rails and carriages for linear guide manufacturers

Sliding systems with prismatic, trapezoidal or complex geometry guides

Sliding systems with prismatic, trapezoidal or complex geometry guides

Machine tool axis guideways

Machine tool axis guideways

Telescopic guide assemblies

Telescopic guide assemblies

Materials

  • Carbon steel
  • Induction hardening alloy steel
  • Case hardening steel
  • 100Cr6
  • Cf53

Quality Control

  • Cross section checked against the raceway drawing
  • Straightness verified along the full bar
  • Grade certificates supplied with the batch

Customization Options

  • Rail and carriage sections to drawing
  • Grade selection for induction or case hardening
  • Length and end machining
Manufacturing Process

How We Make It

Raceway geometry review

Forming by cold drawing or

Forming by cold drawing or hot rolling

Stress relieving

Stress relieving where required

Straightening

Cut

Cut to length and inspection

Comparison

How It Compares

Compared with buying a standard guide rail, a drawn profile lets you own the raceway geometry and the hardening route, which matters when the carriage is your own design.

Use Guide

  • Give the raceway geometry and the grinding allowance separately
  • State the hardening method planned so the grade suits it
  • Confirm the maximum rail length your grinder can take
FAQ

Questions Buyers Ask About Linear Guide Rail Profiles

Which steels do you use for guide rails?

Carbon steels, induction hardening alloy steels and case hardening steels, including bearing grades such as 100Cr6 and case hardening grades such as Cf53.

Can you make both the rail and the carriage section?

Yes, the profiles are used to produce both the rails and the carriages.

Do you supply complex guide geometry?

Yes, prismatic, trapezoidal and complex geometry guides are all within the programme.

Get a Quote for Linear Guide Rail Profiles

Send the drawing, the quantity and the delivery condition you need. We reply with price, lead time and a sample plan.