Bucyrus Shovel Parts
Replacement parts for Bucyrus 295BII AC and DC, 395BI and 495HR electric rope shovels.
| Type | Replacement Shovel Parts |
|---|---|
| Suits | Bucyrus Shovel |
| Models | 295BII AC/DC, 395BI, 495HR |
| Made In | China |
| Condition | New |
Bucyrus 495HR electric rope shovel standing at a mine bench
Product Overview
Bucyrus machines in the 295, 395 and 495 classes are still cutting benches on sites all over the world, and many of them are well past the point where an OEM only parts strategy is comfortable.
Coverage follows the same five part groups we use for the rest of the shovel range: structure, gearing, undercarriage, electrical and consumables. Send a part number, or the machine model with photographs, and we will work from there.
Who It Is For
- Mines running Bucyrus rope shovels alongside newer equipment
- Sites where OEM support for older machines has thinned out
- Rebuild contractors handling second hand machines
- Distributors covering Bucyrus fleets
Key Benefits
What changes for a maintenance or procurement team when this range is available as a second source.
Coverage For Ageing Machines
The 295BII, 395BI and 495HR classes are exactly the machines where part availability becomes the constraint on keeping the unit in service.
AC And DC Variants Both Covered
The 295BII is listed for both AC and DC configurations.
Undercarriage That Replaces OE Completely
Highly cost effective undercarriage parts can replace OE parts completely.
Electrical Items Identified By Part Number
Relay, contactor, diode, thyristor, switch, reactor, fuse and resistor sourced from first level distributors.
Problems It Solves
Parts For Older Classes Are Getting Harder To Find
A machine that still digs well can be taken out of service by a single unavailable component. A second source keeps that from being the deciding factor.
AC And DC Machines Need Different Electrical Items
State which configuration the machine is when you send the enquiry so the right item is quoted the first time.
Undercarriage Spend Dominates The Budget
Crawler shoes, rollers, idlers and tumblers are heavy, high value and wear steadily, so the part source shows up directly in cost per ton.
Technical Coverage
The five part groups we quote against on this machine family.
Structure Parts
Booms, dippers, handles, saddle blocks and the fabricated and cast structures that carry digging loads. We can provide the same quality standards products with shovel OEM suppliers.
Gearing Parts
Gear, pinion and shaft. Gearing from Chinese manufacturers has a particularly favourable price to performance ratio, which is where most of the saving on a rebuild comes from.
Undercarriage Parts
Crawler shoes, rollers, idlers, tumblers and pins. Highly cost effective undercarriage parts can replace OE parts completely.
Electrical Parts
Relay, contactor, diode, thyristor, switch, reactor, fuse and resistor. We can identify the OEM part number and source the item from first level distributors.
Consumable Parts
Bearing, oil seal, filter, wire rope, GET, motor brush, bushing, sleeve, pin, valve, pump, cylinder, lube system and hydraulic system components.
Application Scenarios
- Keeping an older 295 or 395 class machine in production
- Undercarriage rebuild on a 495HR
- Electrical cabinet component replacement during a shutdown
- Building a critical spares list for a machine with no local OEM support
Materials And Documents To Confirm
Tell us what your site requires with the part when you send the enquiry, and it is confirmed in writing before anything is produced or shipped rather than discussed after it arrives.
- Material and hardness expectations for the position
- Dimensional reference, drawing, sample part or hand measurements
- Test or inspection documents your import process needs
- Marking, painting and packing requirements for the destination
How An Order Runs
From the first email to the parts arriving on site.
1 Enquiry
Machine model, part number or photographs, quantity and the date the parts are needed on site.
2 Identification
Where the part number is missing it is identified first. For electrical items we can identify the OEM part number and source from first level distributors.
3 Written Confirmation
Part number, position, quantity and any documents you asked for go back to you before production or shipment.
4 Supply
Parts are supplied new and made in China, packed for the destination port you named.
Compared With Our Other Ranges
| P&H Shovel Parts | 2300XP/A/B/C, 2800XP/A/B/C, 4100XPB/C |
|---|---|
| TZ Shovel Parts | WK-20, WK-35, WK-55 |
| Electrical Shovel Parts | The full five system range across all three makes |
Use Guide
- Record the model and whether the machine is an AC or DC configuration.
- Take the serial number from the machine plate.
- Send the OEM part number, or photographs of the failed part with any cast markings.
- Add quantity, required date and destination port.
- Email the package to [email protected].
Frequently Asked Questions
Which Bucyrus models are covered?
295BII in AC and DC configurations, 395BI and 495HR.
Do you supply structural parts as well as wear items?
Yes. Structure parts are one of the five groups we cover, and we can provide the same quality standards products with shovel OEM suppliers.
Is the 495HR undercarriage covered?
Undercarriage parts are covered across the range. Highly cost effective undercarriage parts can replace OE parts completely.
What information do you need to quote?
Machine model, configuration, part number if available, quantity and required date. Photographs help when the part number is not readable.
Where are the parts made?
China. All items are supplied new.
Question not answered here? Email [email protected] and we will reply directly.
Related Products
Electrical Shovel Parts
One supply line for the structure, gearing, undercarriage, electrical and consumable parts on a P&H, Bucyrus or TZ electric rope shovel.
P&H Shovel Parts
Crowd, hoist and propel system parts for P&H 2300, 2800 and 4100 class electric rope shovels.
TZ Shovel Parts
Replacement parts for TZ WK-20, WK-35 and WK-55 electric mining shovels.
Related Guides
Written for the person doing the ordering. Every guide links back to the parts it covers.
Process Guide
How Electric Rope Shovel Parts Are Grouped
Structure, gearing, undercarriage, electrical and consumables, and why grouping a parts list this way makes it easier to quote.
How To Guide
How To Identify A Shovel Part Number
A step by step method for getting from a failed component to an orderable part number, including what to photograph.
Buying Guide
Shovel Consumable Parts Checklist
The consumable items on an electric rope shovel that should be ordered against a schedule rather than an event.
Get Bucyrus Shovel Parts Quoted
Send the machine model and the part number or a photograph. If the part number is missing, that is part of the job rather than a reason to wait.