Sisal Rope Buffs Forming Machine
The Sisal Rope Buffs Forming Machine forms sisal rope or cord polishing wheels for dinnerware rough polishing, including spoons, forks, and knives. It is designed for high automation, replacing manual forming tasks. One operator runs the machine. It produces wheels with outer diameters from 7 cm to...
Product Overview
The Sisal Rope Buffs Forming Machine forms sisal rope or cord polishing wheels for dinnerware rough polishing, including spoons, forks, and knives. It is designed for high automation, replacing manual forming tasks. One operator runs the machine. It produces wheels with outer diameters from 7 cm to 15 cm using a single mold set. The machine completes the basic forming step; subsequent processes include joining and pressing, resin dipping and hardening, and edge trimming. It is part of a larger production line for consumable polishing wheels.
Key Benefits
- One operator replaces up to eight workers in manual sisal rope wheel forming
- Automated forming reduces labor cost and operator dependency
- Consistent wheel shape and ply alignment across batches
- Supports 7 cm to 15 cm outer diameter wheels with one mold set
- High efficiency with minimal downtime between runs
- Control interface and machine language in English for clear operation
Application Scenarios
- A dinnerware polishing line adding in-house sisal rope wheel production
- A polishing wheel manufacturer replacing manual forming with automation
- A workshop producing custom-sized wheels for cutlery polishing without manual labor
- A factory expanding output for tableware polishing wheels with consistent quality
Who It Is For
- Dinnerware and cutlery polishing workshops
- Polishing wheel manufacturers producing sisal rope wheels
- Metal finishing shops using sisal rope buffs for rough polishing
- Manufacturers of cookware and tableware needing bulk polishing wheels
Problems It Solves
- Manual sisal rope wheel forming requires multiple workers and leads to inconsistent ply spacing
- Hand forming limits output and increases labor cost per wheel
- Inconsistent wheel shape affects polishing performance and finish quality
- Changing wheel size manually requires retraining and tooling changes
- Lack of automation slows down production when demand increases
Technical Features
- Hydraulic system for consistent pressure during forming
- Single mold set supports 7 cm to 15 cm outer diameter wheels
- Adjustable forming speed for different rope thickness and material
- Control panel with voltage and pressure indicators
- Turntable indexing for repeated ply alignment
- Clamp system holds rope stack during forming and indexing
Specifications
| Model | Sisal Rope Buffs Forming Machine |
|---|---|
| Voltage | 380 V three phase four wire, customisable |
| Min Wheel Diameter | 7 cm |
| Max Wheel Diameter | 15 cm |
| Mold Set Capacity | One set per 7 to 15 cm OD range |
| Operators Required | 1 |
Values taken from the manufacturer data for this model. Anything not listed is confirmed on request before order.
Materials
- Sisal rope or sisal cord in various thicknesses
- Pre-cut rope lengths for feeding into the machine
- Mold sets for 7 cm to 15 cm outer diameter wheels
- Iron claw or iron plate centers for wheel mounting
Manufacturing And Process
Step 1
Prepare sisal rope or cord in pre-cut lengths
Step 2
Load the rope onto the feeding tray and select the mold set for the target diameter
Step 3
Set the forming speed and pressure on the control panel
Step 4
The turntable indexes and the hydraulic clamps fold and compress the rope into a wheel body
Step 5
The formed wheel is ejected and moved to the joining and pressing machine
Step 6
After pressing, the wheel is dipped in resin and hardened, then trimmed on an edge trimming machine
Quality Control
- Hydraulic pressure maintained at 6 MPa to ensure consistent ply density
- Sample wheels formed and inspected before shipment
- Free sample testing available using the buyer’s own sisal rope or cord
- Installation and operation training provided to ensure correct setup and first run
Customization Options
- Voltage and phase configured for the destination market
- Mold sets supplied for the specific diameter range the buyer produces
- Machine can be quoted as part of a full line including joining and pressing, resin dipping, and edge trimming machines
- Adjustable forming speed for different rope types and thicknesses
Compared With The Alternatives
| Manual Sisal Rope Wheel Forming | Hand forming requires 6–8 workers, has inconsistent ply spacing, and cannot reach 4000 pieces per day |
|---|---|
| CRA-800 Bias Airway Buffs Forming Machine | The CRA-800 forms ventilated airway wheels; this machine is for solid sisal rope wheels used in rough polishing |
| CRA-300 Iris Machine | The CRA-300 forms small iris wheels for jewellery; this machine is for larger 7–15 cm wheels used in cutlery polishing |
Use Guide
- Ensure sisal rope is cut to uniform length before feeding into the machine
- Change the mold set only when switching between diameter bands; each set supports 7–15 cm wheels
- Keep the hydraulic pressure at 6 MPa; a drop indicates loose ply density before visible diameter change
- Transfer the formed wheel to the joining and pressing machine the same shift to prevent relaxation
- Contact us on WhatsApp for the English operation video if the operator is new to this machine
Sisal Rope Buffs Forming Machine FAQ
What is the range of wheel diameters this machine can make?
7 cm to 15 cm outer diameter. One mold set covers this range.
How many workers can this machine replace?
One machine can replace around eight workers in manual forming.
What is the daily output?
Up to 4000 pieces per day at maximum rate, depending on diameter and rope thickness.
What processes come after this machine?
After forming, the wheels go through joining and pressing, resin dipping and hardening, and edge trimming.
What is the lead time?
5 to 15 workdays if in stock, otherwise 15 to 60 workdays depending on quantity and model.
What are the payment terms?
Orders up to 10000 USD are 100% in advance. Above 10000 USD it is 30% T/T deposit with the balance before shipment.
Can you test my own sisal rope before I buy?
Yes, free sample testing is available. You cover freight and send the specific material you plan to use.
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