Iron Clinch Ring Unrolled
The Iron Clinch Ring Unrolled is a steel centre ring made from 1.2 mm thick strong steel plate, formed through 5 to 8 pressing and moulding processes. It is used as the central support for various buffing and polishing wheels, including sisal, cotton and airway wheels. Available in standard...
Product Overview
The Iron Clinch Ring Unrolled is a steel centre ring made from 1.2 mm thick strong steel plate, formed through 5 to 8 pressing and moulding processes. It is used as the central support for various buffing and polishing wheels, including sisal, cotton and airway wheels. Available in standard diameters of 5 inch (127 mm) and 7 inch (180 mm), with custom sizes from 3 inch to 8 inch possible. Each ring has 43 teeth, with custom tooth counts available. It is supplied unrolled for easy handling and assembly into wheel bodies.
Key Benefits
- Provides consistent structural support for buffing wheels across different materials and sizes
- Standard 1.2 mm thickness ensures durability under high-speed polishing loads
- 5 to 8 pressing and moulding steps ensure precise shape and dimensional stability
- Available in 5 inch and 7 inch standard sizes, with custom diameters from 3 inch to 8 inch
- 43 teeth standard, with custom tooth count available to match specific wheel designs
- Unrolled form simplifies integration into wheel assembly lines and reduces handling risk
Application Scenarios
- A buffing wheel manufacturer needing reliable, repeatable centre rings for mass production
- A workshop producing custom-sized wheels where standard rings do not fit the required diameter
- A factory replacing hand-formed or low-precision rings with a consistent, machine-pressed alternative
- A distributor sourcing raw materials for in-house wheel production instead of buying finished wheels
Who It Is For
- Buffing and polishing wheel manufacturers
- Abrasive product makers producing custom or standard wheels
- Metal finishing shops that produce their own buffs in volume
- Distributors sourcing raw materials to support local wheel assembly
Problems It Solves
- Manual or low-precision rings lead to uneven wheel balance and short service life
- Inconsistent ring diameter or tooth count causes misalignment during wheel assembly
- Lack of standardised centre rings increases setup time and material waste
- Custom ring production requires in-house tooling and long lead times
Technical Features
- Made from 1.2 mm thick strong steel plate
- Formed through 5 to 8 pressing and moulding processes
- Standard diameters: 5 inch (127 mm), 7 inch (180 mm)
- Custom diameters available from 3 inch to 8 inch
- Standard tooth count: 43 pieces
- Custom tooth count available upon request
Specifications
| Material | 1.2 mm thick strong steel plate |
|---|---|
| Thickness | 1.2 mm |
| Standard Diameter | 5 inch (127 mm), 7 inch (180 mm) |
| Custom Diameter Range | 3 inch to 8 inch |
| Standard Teeth Count | 43 pieces |
| Custom Teeth Count | Available |
| Forming Process | 5 to 8 pressing and moulding steps |
| Delivery Status | Unrolled for assembly |
Values taken from the manufacturer data for this model. Anything not listed is confirmed on request before order.
Materials
- 1.2 mm thick strong steel plate
- Steel used in industrial pressing and moulding processes
Manufacturing And Process
Step 1
Steel plate is cut to size for the intended ring diameter
Step 2
The plate undergoes 5 to 8 pressing and moulding operations to form the ring shape
Step 3
Teeth are stamped or formed into the ring using precision tooling
Step 4
The ring is unrolled for easier handling and transport
Step 5
Final inspection checks diameter, tooth count, and surface finish
Step 6
Rings are packaged and shipped to the buyer for use in wheel assembly
Quality Control
- Each ring is checked for diameter tolerance within ±1 mm of the specified size
- Tooth count verified against the order before packaging
- Surface finish inspected for burrs or deformation from pressing
- Sample rings tested for structural integrity before shipment
- Custom orders confirmed with a drawing or sample before production
Customization Options
- Custom diameters from 3 inch to 8 inch available
- Custom tooth count available upon request
- Custom packaging options for bulk or individual delivery
- Custom marking or labeling on the ring surface if required
Compared With The Alternatives
| Hand-formed steel rings | Hand-formed rings lack consistency in diameter and tooth spacing, leading to wheel imbalance and shorter life |
|---|---|
| Plastic or aluminium centre rings | Plastic and aluminium rings are less durable under high-speed polishing and may deform under pressure |
| Standard iron plates without teeth | Iron plates without teeth cannot securely hold fabric or sisal in place during wheel operation |
Use Guide
- Verify the ring diameter and tooth count match the wheel design before assembly
- Handle unrolled rings carefully to avoid deformation during transport and storage
- Use the correct tooling to roll the ring into shape before mounting on the wheel centre
- Ensure the teeth align with the wheel’s ply structure to prevent slippage during operation
- Store rings in a dry, flat area to prevent warping or rusting
Iron Clinch Ring Unrolled FAQ
What is the thickness of the steel used?
1.2 mm thick strong steel plate
What are the standard diameters available?
5 inch (127 mm) and 7 inch (180 mm)
Can I get custom sizes outside 3 inch to 8 inch?
Yes, custom diameters are available beyond 3 inch to 8 inch upon request
How many teeth are on the standard ring?
43 teeth
Are custom tooth counts available?
Yes, custom tooth counts are available upon request
Is the ring supplied rolled or unrolled?
The ring is supplied unrolled for easier handling and assembly
What is the lead time for custom orders?
Custom orders take 15 to 60 workdays depending on quantity and complexity
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