The Strong Link in Your Grid — porcelain insulators from Pingxiang, Jiangxi, China
Spool Type Insulator EX-2, porcelain insulator, product photograph
Spool · Spool and Shackle Insulators

Spool Type Insulator EX-2

Compact spool: 75 mm diameter, 12 kN transverse strength, 18 kV dry flashover.

A 12 kN unit at 75 mm diameter that covers the ordinary rack positions properly, so budget and strength go where they are actually needed.

Dimensions

Diameter (D)75 mm
Height (H)70 mm
Net weight0.45 kg

Mechanical values

Transverse strength12 kN

Electrical values

Low-frequency dry flashover voltage18 kV
Low-frequency wet flashover voltage8 kV

Who this is for

Specified by

  • Utilities fitting out standard low voltage secondary racks
  • Rural networks where most rack positions carry light loads
  • Contractors who need a high-volume, low-cost rack insulator
  • Distributors holding LV line hardware in depth

The problem it is built around

On a four-position secondary rack only one or two positions actually take a significant pull. Fitting the heaviest spool everywhere wastes money on a part bought by the thousand; fitting the lightest everywhere loses the rack.

What you get instead

A 12 kN unit at 75 mm diameter that covers the ordinary rack positions properly, so budget and strength go where they are actually needed.

Why ours

Same porcelain body process and same published test regime as the larger sizes, so the small parts are not held to a lower standard than the discs.

Use guide

Before it goes on the line

  1. Use the EX-2 at ordinary rack positions and step up to the EX-1 at dead ends and sharp angles.
  2. Inspect for chips and cracks before issue. Small parts get handled roughly and damage in the store is common.
  3. Bind the conductor into the groove without over-tensioning.
  4. Order a 3 to 5 % spare allowance on the installed quantity to cover handling losses.

Comparison

How it differs from the alternative

The EX-1 is the larger spool at 90 mm and 15 kN. The ED-2 shackle is the lightest unit in the range at 10 kN. The EX-2 sits between them at 12 kN with an 18 kV dry flashover voltage.

Answers

Spool Type Insulator EX-2: buyer questions

What is the transverse strength of the EX-2?

12 kN, at a 75 mm diameter and 70 mm height.

What flashover voltages are published?

18 kV low-frequency dry flashover and 8 kV low-frequency wet flashover.

Is it interchangeable with the ED-2 shackle?

They are different types. The ED-2 is a shackle insulator at 10 kN transverse strength. Check the mounting and the pull at the position before substituting one for the other.

What is a typical order quantity?

Standard low voltage types are usually ordered from 50 to 200 units per type upward, and rural electrification schedules run far higher.

Quote the Spool Type Insulator EX-2

Tell us the quantity, the destination port and the delivery window, and we will come back with a delivered price and a production slot.