Advanced Clean Box Hydrogen Reduction Furnace for Metallurgy and Material Science
The ZYLAB Clean Box Hydrogen Reduction Furnace is a specially designed device for material reduction reactions in a high-purity environment. It is widely used in metallurgy, semiconductor manufacturing, materials science, and other fields. By precisely controlling atmospheric conditions (such as vacuum and hydrogen...
Introduction
The ZYLAB Clean Box Hydrogen Reduction Furnace is a specially designed device for material reduction reactions in a high-purity environment. It is widely used in metallurgy, semiconductor manufacturing, materials science, and other fields.
By precisely controlling atmospheric conditions (such as vacuum and hydrogen environment) and temperature, the furnace ensures efficient reduction reactions under contamination-free conditions. It is particularly suitable for experiments and production processes with strict environmental requirements, such as the reduction of metal oxides and catalyst preparation.
Key Features
1. High-Purity Environment
- Vacuum System: Equipped with a high-efficiency vacuum pump to achieve high vacuum levels within a short time, ensuring a clean environment during the reduction process.
2. Efficient Heating
- Rapid Heating: Utilizes high-quality resistance wire heating elements for fast temperature rise, reducing heating time.
- Wide Temperature Range: Operating temperature up to 1200°C.
- Uniform Temperature Distribution: The furnace ensures even temperature distribution, allowing samples to achieve consistent thermal conditions regardless of their position.
3. Precise Control
- PID Temperature Control: Advanced PID control system supports multi-segment programming, providing high accuracy and repeatability in temperature control.
- Real-Time Monitoring: Equipped with high-precision temperature sensors to monitor temperature changes inside the furnace and adjust accordingly.
- Over-Temperature Protection: Built-in safety features to prevent accidents caused by temperature overshoot.
4. Atmosphere Control System
- Multi-Atmosphere Compatibility: Supports various atmospheres, including vacuum, hydrogen, and inert gases (argon, nitrogen), meeting diverse process requirements.
5. Clean Design
- Sealing Performance: Uses high-performance sealing materials to maintain excellent airtightness under high-temperature and high-pressure conditions, preventing external air contamination.
- Corrosion-Resistant Materials: The internal structure features corrosion-resistant materials, suitable for hydrogen and other special atmospheric environments.
- Quartz Heating Chamber: Made of quartz to ensure a contamination-free workspace, featuring high-temperature resistance, corrosion resistance, and excellent transparency for precise atmospheric and temperature control.
6. User-Friendly Operation
- Touchscreen Control Interface: Intuitive touch screen for easy operation, data recording, and remote monitoring.
- User-Friendly Design: Simplified interface for easy operation and maintenance.
Applications of Clean Box Hydrogen Reduction Furnace
Metallurgy: Ideal for the reduction and sintering of metal powders.
Semiconductor Manufacturing: Used in the production and testing of electronic components.
Materials Science: Suitable for the synthesis and processing of advanced materials.
Research and Education: Applied in universities and research institutions for experiments related to material science and chemical engineering.
Specifications
Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.
| Model | VAH1200-30 | |
|---|---|---|
| Power Supply | AC380V, 10KW | |
| Operating Temperature | 1100°C | |
| Temperature Sensor Type | K-type thermocouple | |
| Heating Zone Dimensions | High-purity quartz tube φ300×690 mm | |
| Furnace Dimensions | Length 1100 × Depth 1100 × Height 1650 mm | |
| Heating Rate | ≤10°C/min | |
| Vacuum Level | ≤10 Pa | |
| Temperature Uniformity | As shown in the temperature zone curve (for reference) | |
| Temperature Accuracy | ±1°C | |
| Control System | Sintering process curve setting with dynamic display, allowing multiple pre-stored curves. Scheduled sintering with unattended operation. Real-time display of power, voltage, and data recording with export capability for paperless records. Remote control with real-time monitoring of equipment status. Temperature correction for the difference between main temperature and sample temperature, with non-linear adjustment throughout sintering. | |
| Heating Element | Mo-doped Fe-Cr-Al alloy | |
| Quartz Chamber | Corrosion-resistant, suitable for various atmospheres (H₂, O₂, inert gases), transparent | |
| Quartz Door Plug | ||
| Pressure Monitoring | Mechanical pressure gauge with gas-tight enclosure, corrosion and high-temperature resistance | |
| Gas Supply System | Integrated float flowmeter for gas flow control, leak-tested before shipment | |
| Net Weight | 300 kg | |
| Safety Precautions | Do not open the furnace chamber when the temperature is ≥300°C to avoid injury. Minor cracks from continuous use are normal and do not affect performance. | |
| Service Support | One-year warranty and lifetime technical support (consumables such as processing tubes and O-rings are not covered). |
Processes This Unit Supports
These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.
- General laboratory sample preparation
Who Orders It
Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.
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Ordering Advanced Clean Box Hydrogen Reduction Furnace for Metallurgy and Material Science
What is Advanced Clean Box Hydrogen Reduction Furnace for Metallurgy and Material Science typically used for?
The ZYLAB Clean Box Hydrogen Reduction Furnace is a specially designed device for material reduction reactions in a high-purity environment. It is widely used in metallurgy, semiconductor manufacturing, materials science, and other fields. By precisely control
Can Advanced Clean Box Hydrogen Reduction Furnace for Metallurgy and Material Science be customised for our process?
Yes. Chamber or tube size, temperature profile, atmosphere, gas path, control system and data recording can all be adapted. Send us your process conditions and sample details and our engineers work out a configuration with you.
What warranty comes with Advanced Clean Box Hydrogen Reduction Furnace for Metallurgy and Material Science?
Most ZYLAB products carry a 2-year warranty, glass components excluded; the exact term for this model is the one printed in its specification table and repeated on the quotation. Within the warranty period any part that fails through no misuse of your own is replaced free of charge.
How can we pay for Advanced Clean Box Hydrogen Reduction Furnace for Metallurgy and Material Science?
Bank (wire) transfer, letter of credit for larger orders, major credit and debit cards, and PayPal. Bank details are printed on the invoice; send us the transfer confirmation and we start processing straight away.
How is Advanced Clean Box Hydrogen Reduction Furnace for Metallurgy and Material Science packed for export?
Packing is chosen for the safety of the machine against freight cost, typically a plywood or wooden crate with internal padding and vacuum-sealed accessories. Export documents such as Form A, Form E and Form F can be issued to help you save duty.
Quote For Advanced Clean Box Hydrogen Reduction Furnace for Metallurgy and Material Science
Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.