Turnkey Solution Provider of Concrete Pole and Pile Factories
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Automatic Concrete Pole and Pile Production Lines Built Around Your Output Target
Pole and Pile Production Lines

Automatic Concrete Pole and Pile Production Lines Built Around Your Output Target

Zino plans, designs, delivers, installs and debugs complete spun concrete pole and pile factories. Chain conveyor automation runs a stable cycle with about 30 percent of the workers a traditional labour intensive line needs.

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One Contract From Factory Layout To Mass Production
Turnkey Delivery

One Contract From Factory Layout To Mass Production

Planning, line design, equipment integration, steel structure instruction, debugging, trial production, operator training and after sales service are handled by one team, so nothing falls between suppliers.

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Factories Running In Bangladesh Algeria Cameroon Jordan And China
Projects On Four Continents

Factories Running In Bangladesh Algeria Cameroon Jordan And China

Pole, pile, bolt, sandwich panel and bottle filling lines delivered for utility, telecom and construction producers, with outputs from 50 to 600 units per shift.

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What We Make

Complete Production Lines For Concrete Poles Piles Panels And Fasteners

We build complete production lines for spun concrete poles and piles, plus bolt lines, sandwich panel lines, the information systems that run them and the rebar that feeds them.

Who We Serve

Utility and telecom pole producers, piling contractors, precast concrete groups, power fitting manufacturers and investors setting up a first plant in a new market.

What Problem We Solve

Concrete pole and pile plants lose money on unstable cycle times, heavy manual handling, high headcount and equipment bought piecemeal from suppliers who never see the finished layout. Zino delivers the line as one integrated system and stays until it produces at rate.

Why Customers Choose Zino

The founding team has more than 40 years of pole and pile production line experience. Every project is matched to the customer resources and output target instead of being sold from a catalogue, and the 24 hour response guideline applies after handover.

Equipment And Systems

Every Line System And Material Zino Delivers

Nine products across five categories, from the chain conveyor that carries the mould to the QR code printed on the finished pole.

Equipment

Complete production lines and the heavy equipment that turns concrete and steel into finished poles, piles and panels.

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Automatic Pole Production Line
Equipment

Automatic Pole Production Line

A chain conveyor pole line that carries the mould through mixing, tensioning, spinning and steam curing on a stable cycle.

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Automatic Pile Production Line
Equipment

Automatic Pile Production Line

A full PHC pile line with end plate welding, tensioning, spinning and autoclave curing on automatic chain conveyor handling.

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Power Fittings
Equipment

Power Fittings

A modernised power fitting production line for the hardware that holds conductors and poles together on the network.

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Sandwich and Purlin Production Line
Equipment

Sandwich and Purlin Production Line

Continuous EPS sandwich panel and purlin lines for colour steel building envelopes, delivered with the full die set.

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System

Industry 4.0 software and hardware that make a concrete plant visible in real time, from raw material to the QR code on the finished product.

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Information System
System

Information System

An Industry 4.0 layer over the production line that collects process and material data in real time and shows it on a computer or phone.

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IT Based Inventory Management
System

IT Based Inventory Management

Hardware and software that book finished products into stock automatically and give every unit a traceable QR code.

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Innovation

Bolt and fastener machinery developed for power fitting producers who need one machine to hold several forming stages.

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Bolt Machine
Innovation

Bolt Machine

The Zino 24B4SLL multi stage bolt machine, four main dies and four punching dies, rated at up to 45 pieces per minute.

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Raw Material

Deformed steel rebar supplied in coil, straight length and U shape so a new casting yard is not waiting on its first material order.

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Reinforced Steel Bar
Raw Material

Reinforced Steel Bar

Deformed steel rebar from 6 mm to 50 mm in coil, straight length or U shape, cut to the length you specify.

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Service

Upgrades, modifications, staff training and entrusted plant administration for lines already on the ground.

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Related Servicing
Service

Related Servicing

Line upgrades, modifications, staff training and entrusted administration for plants that are already running.

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Who We Serve

Four Groups Of Producers Build Their Plants With Zino

Power and Telecom Pole Producers
Industry

Power and Telecom Pole Producers

Spun concrete poles carry distribution lines and telecom antennas in markets where steel towers are too expensive to import. Zino builds the factories that make

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Piling and Foundation Contractors
Industry

Piling and Foundation Contractors

PHC piles are consumed in volume on port, highway and building foundation work. Casting them close to the job removes freight from the cost and puts the deliver

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Prefabricated Steel Building Makers
Industry

Prefabricated Steel Building Makers

Insulated colour steel panels and purlins are the envelope of industrial halls, cold rooms and prefabricated housing. A continuous line turns coil and EPS into

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Fastener and Power Fitting Manufacturers
Industry

Fastener and Power Fitting Manufacturers

Transmission networks consume bolts and fittings by the million. A multi stage bolt machine with its die set turns that demand into a plant that can be supplied

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What Problem We Solve

Five Ways A Concrete Plant Loses Money Before It Loses Customers

Concrete pole and pile plants lose money on unstable cycle times, heavy manual handling, high headcount and equipment bought piecemeal from suppliers who never see the finished layout. Zino delivers the line as one integrated system and stays until it produces at rate.

  • Cycle time drifts when moulds are handled by crane and by hand
  • Headcount per shift does not match the tariff the utility pays
  • Machines bought from several suppliers never balance into one line
  • Nobody can say what a shift consumed until the paperwork arrives
  • Support disappears once the equipment invoice is paid

How Zino Answers Them

The line is designed around your output target, your building and the crew you can hire. It is delivered as one integrated system, debugged section by section, proved in trial production and handed over to a crew that was trained on it.

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Why Choose Us

Numbers From Delivered Projects Not From A Brochure

40+ Years
Founding Team Experience
600 Units Per Shift
Highest Line Output Delivered
About 30 Percent
Workers Versus Manual Line
24 Hours
Service Response Guideline

The Process Behind Every Project

Planning
Design
Integration
Delivery
Site Instruction
Debugging
Trial Production
Training
Mass Production
Servicing
Production Video

See The Line And The Process Running

Real production footage and a full process animation, published on the Zino channel.

Automatic Cage Welding Machine At Site
Automatic Cage Welding Machine At Site
The machine welds the steel bar with the rings automatically. It is highly effective, holds standard quality and needs minimum labour. Widely used for making steel cages for concrete poles and piles.
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Spun Pile Production Process Animation
Spun Pile Production Process Animation
The full process of producing a concrete pile shown as an animation. The concrete pole process is the same except that the last autoclave curing step is removed. Reference for both concrete pile and concrete pole production.
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Solutions

Three Ways Projects Reach Production

Solution

Turnkey Production Line Delivery

Zino is a system integrator. One contract covers planning, designing, delivery, site installation and debugging, production instruction and training, site management and after sales servicin

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Factory Upgrade and Modification

Not every plant needs a new line. Where the building and the main equipment are sound, an upgrade can lift output, cut handling and bring a tired yard back to a competitive cost per unit.

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Smart Factory Integration

Automation moves the moulds. Information technology makes the plant visible. Adding feedback nodes, a real time portal and product level QR codes is the step from an automatic factory toward

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Case Studies

Plants Running In Asia Africa And The Middle East

Eight delivered turnkey projects, with the output each line reached.

Bangladesh Pole and Pile Turnkey Project
Power and Telecom Pole Producers

Bangladesh Pole and Pile Turnkey Project

First flagship pole and pile factory with cutting edge automated lines in the region, 600 units per shift.

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Algeria Square Pole Turnkey Project
Power and Telecom Pole Producers

Algeria Square Pole Turnkey Project

Innovative square pole factory for the communication industry, 80 poles per shift.

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Cameroon Pole Turnkey Project
Power and Telecom Pole Producers

Cameroon Pole Turnkey Project

Customised semi automated pole factory completed quickly, 100 poles per shift.

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Domestic Fully Automated Pile Turnkey Project
Piling and Foundation Contractors

Domestic Fully Automated Pile Turnkey Project

Customised fully automated plant with cutting edge technology, 400 poles per shift.

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See all eight projects

Inside The Plants

What A Zino Equipped Production Hall Looks Like

Photographs from Zino equipped pole and pile halls, with the quality route every project follows.

Chain conveyor running the full length of an automatic pole production hall.
Chain conveyor running the full length of an automatic pole production hall.
Bottom mould chain conveyor carrying moulds between stations.
Bottom mould chain conveyor carrying moulds between stations.
Top mould turnover and conveyor section at the closing station.
Top mould turnover and conveyor section at the closing station.
Conveyor bringing moulds out of the steam curing pit.
Conveyor bringing moulds out of the steam curing pit.
Pile laying platform at the end of the line.
Pile laying platform at the end of the line.
Rebar cages staged beside the casting line.
Rebar cages staged beside the casting line.

Quality Route From Drawing To Mass Production

More about the company and its markets

Knowledge Center

Process Standards And Buying Guides For Plant Investors

How A Spun Concrete Pole Is Produced Step By Step
Process Guide

How A Spun Concrete Pole Is Produced Step By Step

Every stage of the pole process feeds the next one. This guide follows a pole from the mixing station to the stock yard and explains what decides the

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The PHC Pile Process And Where It Differs From Poles
Process Guide

The PHC Pile Process And Where It Differs From Poles

A pretensioned spun concrete pile follows the pole process closely until demoulding, then adds the stages that give PHC piles their strength. Knowing

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Automatic Or Semi Automatic Pole Line Which One Fits Your Market
Comparison Article

Automatic Or Semi Automatic Pole Line Which One Fits Your Market

Zino has delivered both. The right answer depends on labour cost, output target and how quickly the plant has to be running, not on which line is more

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FAQ

Questions Plant Investors Ask First

What does a Zino turnkey project include?
Planning, designing, delivery, site installation and debugging, production instruction and training, site management and after sale servicing for the production line.
What output can an automatic pole and pile line reach?
Delivered projects run from 50 poles per shift in Jordan up to 600 poles or piles per shift on the Bangladesh line.
How many workers does an automatic line need?
About 30 percent of the workers a traditional labour intensive line requires for the same process.
Which design standard do you use?
The latest GB standards of China by default. Send your own national standard before design starts and it will be applied from the beginning.
Where has Zino delivered projects?
Service covers most continents including mainland China, the southern United States, Africa, the Middle East, Southeast Asia, Eastern Europe and Mongolia.
How do we start a conversation about a new plant?
Send the output per shift you need, the product sections and the building dimensions by email, and the team will come back with a line configuration.

Tell Us The Output You Need To Hold

Send the poles or piles per shift, the sections you produce and the building you have. You will get a line configuration back, not a catalogue.

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