Turnkey Solution Provider of Concrete Pole and Pile Factories
Power Fittings
Equipment

Power Fittings

A modernised power fitting production line for the hardware that holds conductors and poles together on the network.

Product Overview

What This Equipment Product Does

Power fittings are the hardware that attaches conductors, insulators and poles on a transmission or distribution line. The Zino power fitting production line is modernised, highly efficient and low cost to run, which matters because fittings are consumed in large quantities on every network project. The line is designed together with the bolt machinery when a producer wants to cover both fittings and fasteners in one plant.

Key Benefits

  • Modernised line with high efficiency and low running cost
  • Suited to the high volume, low unit value nature of fitting production
  • Designed alongside bolt and fastener machinery when both are required
  • Turnkey delivery including debugging, trial production and training

Problems It Solves

  • Fitting production is labour intensive and margins are thin
  • Imported hardware carries long lead times on network projects
  • Equipment sourced separately does not run as one balanced line

Application Scenarios

  • Power fitting plant supplying a national grid programme
  • Fittings produced beside a bolt line for transmission tower hardware
  • Local manufacture replacing imported fittings on a utility project

Who It Is For

  • Power fitting manufacturers
  • Transmission line hardware suppliers
  • Utility groups localising their hardware supply

Technical Features

  • Modernised production line configuration
  • High efficiency operation with low cost per piece
  • Integrated with bolt machinery where the plant makes both

Specifications

Line TypeModernised power fitting production line
PositioningHighly efficient with low cost
Related EquipmentBolt machine and thread rolling machine
Output And Model RangeTBC per project

Defined during project design: Output And Model Range.

Materials

  • Steel bar and forging stock for fittings
  • Die sets matched to the fitting range produced

Manufacturing Process

Material preparation
Forming
Machining
Finishing
Inspection and packing

Quality Control

  • Trial production before handover
  • Standards applied from the start when the customer supplies them
  • After sales maintenance and servicing

Standards And Certifications

  • Customer national standards applied when supplied before design

Customization Options

  • Fitting range defined with the customer before the line is configured
  • Combined fitting and bolt plant layouts
Comparison

How It Compares

Bolt MachineThe bolt machine is a single forming machine with its die set, while the power fitting line covers the wider hardware range around it.
Use Guide

How A Project Runs From Enquiry To Production

  1. Send the fitting drawings and annual volume
  2. Zino proposes the line and the equipment list
  3. Installation, debugging and trial production follow delivery
FAQ

Power Fittings Questions

Do you supply fittings or the line that makes them?
Zino is a production line integrator. The power fitting line is delivered as equipment with installation, debugging, trial production and training.
Can fittings and bolts be made in one plant?
Yes. The South Asia bolt project shows the bolt machinery configuration used for power fitting production.
What volumes does the line suit?
Volumes are set per project. The comparable bolt project produces 6 million pieces per year.

Related Products

Related Projects

Related Guides

Request A Proposal For The Power Fittings

Tell us the output, the sections and the site. The reply covers configuration, scope and what has to be ready before delivery.