Tubular UHT Sterilisers
Tubular UHT Steriliser
Model HTK-LGS-01 tubular UHT steriliser with a working capacity of 1000 to 15,000 litres per hour. Product contact parts are SUS316L and the rest SUS304.
- SUS316L stainless steel
- SUS304 stainless steel
Product Overview
Model HTK-LGS-01 tubular UHT steriliser with a working capacity of 1000 to 15,000 litres per hour. Product contact parts are SUS316L and the rest SUS304. It sterilises dairy, fruit juice and beverage products continuously, with high temperature alarm and low temperature reflux to keep sterilising temperature reliable. Tube interiors are polished so every tube cleans fully, the system self sterilises, and full automatic PLC control records the whole CIP, pipe sterilisation and product sterilisation sequence with automatic CIP and SIP.
Key Benefits
- Low temperature reflux diverts product automatically rather than letting under sterilised product through
- Automatic CIP and SIP with the whole sequence recorded
- Polished tube interiors so every tube cleans completely
- Capacity from 1000 to 15,000 litres per hour
- SUS316L on every product contact surface
Problems It Solves
- Under sterilised product reaching the filler when temperature drops
- Tubes that cannot be verified as fully cleaned
- Sterilisation records kept manually and incompletely
- Plate equipment fouling on products with pulp
Where It Is Used
Applications And Buyers
Application Scenarios
- UHT milk production for ambient distribution
- Sterilising juice and beverages before aseptic filling
- Continuous sterilisation of products with some pulp content
- Replacing batch sterilisation on a growing line
Who It Is For
- Dairy processors producing UHT milk
- Juice and beverage producers with aseptic filling
- Plants needing recorded sterilisation data for quality systems
- Producers moving from chilled to ambient distribution
Technical Features And Specifications
Technical Features
- Continuous tubular sterilisation
- High temperature alarm and low temperature reflux
- Polished tube interiors for complete cleaning
- Self sterilisation to ensure an aseptic system
- Full automatic PLC control recording CIP, pipe sterilisation and product sterilisation
- Automatic CIP and SIP
| Product Model | HTK-LGS-01 |
|---|---|
| Working Capacity | 1000 L/H to 15,000 L/H, customised |
| Product Contact Material | SUS316L |
| Other Parts | SUS304 |
| Product Inlet Temperature | 5°C |
| Homogenising Temperature | 65°C |
| Sterilising Temperature | 137°C |
| Control | Full automatic PLC with CIP and SIP recording |
| Minimum Order | One unit |
| Factory Output | 20 units per month |
How It Is Made And Checked
Materials Process And Quality Control
Materials
- SUS316L stainless steel
- SUS304 stainless steel
Manufacturing Process
- Stainless steel fabrication
- Tube polishing
- Assembly
- Control programming
- Testing
Quality Control
- Specification agreed in writing before production starts
- First article or sample approved against the agreed specification
- Goods inspected and photographed at the factory before loading
- Inspection report sent to you before the container sails
Customisation Options
What Can Be Varied
- Capacity from 1000 to 15,000 litres per hour
- Temperature profile and hold time for the product
- Number of heating and cooling sections
- Integration with aseptic filling or aseptic tank
- Recording and reporting requirements
Compared With The Alternatives
| Tube-in-tube UHT steriliser | The tube-in-tube arrangement is for the highest viscosity products such as paste; this tubular unit handles dairy, juice and beverages continuously at up to 137°C. |
|---|---|
| Plate pasteuriser | Pasteurisation gives a chilled shelf life; UHT sterilisation gives commercial sterility for ambient distribution, but needs aseptic filling behind it. |
Use Guide
- Confirm aseptic filling or an aseptic tank is in the plan before ordering UHT
- Validate the sterilisation profile for your specific product
- Use the recorded CIP and SIP data as part of the batch record
- Check the low temperature reflux function during commissioning
Questions
Questions Buyers Ask About This Product
What sterilising temperature does it reach?
137°C, with product entering at 5°C and homogenising at 65°C.
What happens if temperature drops?
A high temperature alarm and low temperature reflux keep sterilising temperature reliable by diverting product rather than letting it through.
Is CIP automatic?
Yes, automatic CIP and SIP are included, and the PLC records the whole cleaning, pipe sterilisation and product sterilisation process.
What material touches the product?
SUS316L, with SUS304 for other parts.
What capacity is available?
1000 to 15,000 litres per hour, customised to your line.
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Guides And Industries That Cover This
How To Choose A Milk Pasteuriser For A Small Or Mid Size Dairy
Batch, plate or tubular — the choice follows your throughput, your product mix and what happens downstream, not the price list.
Tubular UHT Steriliser Versus Plate Pasteuriser
Two heat exchangers that look interchangeable on a quotation and are not.
Dairy Processing Plants
From the milk receiving bay to the filled bottle, specified as one line.
Juice & Beverage Plants
Fruit in at the wash line, aseptic or bottled product out at the other end.
Get A Price For Tubular UHT Steriliser
Send the duty figures, the material if it is fixed, and the quantity. We will confirm the specification and quote against it.