Assembly conveyor line with steel furniture components and press stations
Beixing Industry Zone · Xiangcheng · Zhangzhou

Inside the Wanhao Plant

Press shop, assembly conveyor, coating line and cushion section — the factory's own photographs, with what each one means for a buyer.

Walkthrough

Six Places an Order Passes Through

Each photograph below is a real stage of production. Nothing on this page is stock photography.

Wanhao Industry factory buildings and landscaped courtyard in Zhangzhou
The Zhangzhou siteWanhao Industry has produced steel and MDF furniture at Beixing Industry Zone, Xiangcheng, since 2008.
Row of mechanical punch presses in the Wanhao sheet metal press shop
Press shopSheet steel components are pressed in house, which keeps the part geometry under one set of drawings.
Assembly conveyor line with steel furniture components and press stations
Assembly lineFrames move along the conveyor between forming and assembly stations before surface preparation.
Overhead conveyor carrying steel furniture frames through the coating line
Coating lineFrames are hung on the overhead conveyor for surface preparation and powder coating.
Upholstery and cushion section with rolls of fabric and finished seat pads
Cushion and upholstery sectionSeat pads and upholstered parts are made in the same plant as the frames they are fitted to.
Main production building and loading yard at the Wanhao factory
Loading yardFinished cartons are staged in the yard and loaded to the plan agreed before production.
Production route

From Steel Coil to Sealed Carton

Material intake

Steel, panel, glass and fabric received against the model specification.

Cutting and forming

Tube and sheet cut, bent and pressed to the frame drawing.

Welding and assembly

Joints made where the drawing places them, then dressed.

Surface preparation

Parts prepared so the powder coating holds.

Powder coating

Coated on the line, colour matched to the approved sample.

Surface components

Panel, glass, bamboo or upholstered parts fitted and checked against the frame.

Packing

Packed to the signed carton drawing with the specified internal protection.

Inspection and loading

Sampled against the agreed AQL, then loaded to the agreed plan.

Quality control

Where an Order Gets Checked

Inspection points sit where furniture actually fails: the joint, the coating, the hardware pack and the carton.

  • Incoming steel, panel, glass and fabric checked against the model specification
  • First piece off the line checked against the approved pre-production sample
  • Frames checked flat and square before surface preparation
  • Coating colour and coverage checked against the approved sample
  • Hardware pack counted against the instruction sheet
  • A unit assembled from the carton to confirm fit and instructions
  • Carton, print and handling marks verified before sealing
  • Pre-shipment inspection to the AQL agreed with the buyer
Answers

Questions About the Factory

Can we visit the factory?

Yes. Buyers visit the Zhangzhou plant regularly. Tell us your travel dates and the ranges you want to see running.

Are these photographs current?

They are the factory's own photographs of its press shop, assembly line, coating line and cushion section. Updated photography and a line video can be requested by email.

Can a third party audit the factory?

Third-party audits and inspections are normal on retail orders. Tell us the scheme your account uses.

Is everything made in house?

Steel fabrication, coating and assembly are on site. Component sourcing for hardware, fabric, glass and panel decors is confirmed per model.

What is not shown here?

Floor area, line count and output figures. The company has never published them, so they are confirmed in writing rather than estimated on a web page.

Book a Factory Visit or an Audit

Tell us your dates and the ranges you want to see on the line. Third-party audits and inspections are arranged against the production schedule.