Solution

Quality Assurance and Compliance

An ISO 9001:2015 system, 25 QC staff and four inspection stages between a raw material and your container.

Quality is organised as four named stages rather than one final check. Incoming quality control tests raw materials and records supplier quality. In-process quality control puts a QC site at every process step. Final quality control inspects finished goods to AQL or at 100 percent. Quality assurance tests for wear, tear and misuse, and inspects the goods in the warehouse before delivery.

All suppliers must be approved by the engineering department, the QC department and the purchasing department before their material is used. On the line there are primary tests for materials and components, tests for semi-finished articles and tests for finished products. Items accepted after in-process testing still undergo the reliability test before packing, followed by another QA inspection.

At A Glance

  • ISO 9001:2015 certified quality system
  • 200+ employees, 30,000 m2 facility
  • Samples in 1-5 days
  • Reply within 1 hour
  • Defective rate within 0.3-0.8%
  • 1 year quality guarantee
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Process

How It Runs Step By Step

Supplier approval

Engineering, QC and purchasing all have to approve a supplier before its material enters the plant.

IQC

Physical and chemical performance testing of all raw materials, with supplier quality recorded.

IPQC

QC sites at every process step.

Reliability test

Items accepted after in-process testing still undergo the reliability test before packing.

FQC

Finished goods inspected to the AQL standard or at 100 percent.

QA

Wear, tear and misuse testing, and a warehouse inspection before delivery.

Evidence

The Plant Behind This Service

SMT Line
SMT Line
Surface-mount line placing components on the control boards that go into every diffuser, toothbrush, purifier and adapter we build.
Wave Soldering
Wave Soldering
Wave soldering station for through-hole components and connector headers on power and control boards.
Assembly Line
Assembly Line
One of the dust-free automatic production lines built up as the plant moved from manual to semi-automatic assembly.
Assembly Station
Assembly Station
Operator assembly station with per-station in-process quality control, so a defect is caught where it is created.
Second Assembly Line
Second Assembly Line
Second assembly line running a separate programme in parallel with the first.
Line Layout
Line Layout
Line layout showing the flow from component feed through assembly to final inspection.

Talk To Someone Who Builds This Product

Send the model, the quantity and the market. You get an answer within 1 hour, and a sample in 1-5 days.

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FAQ

Quality Assurance and Compliance FAQ

Are you certified?
The company is an ISO 9001:2015 certified organisation.
How many QC staff do you have?
25 QC staff run the IQC, IPQC, FQC and QA processes.
Which safety standards do your power products meet?
The adapter platform is built to CB (IEC/EN60950, 60065, 61558), UL (UL60950, 60065), PSE (J60950, J60065), GS (EN60950), SAA (AS/NZ60950) and KC (K60950).

Start With A Conversation Not A Form

Tell us what you are building and where it sells. We answer within 1 hour.

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