Solution

Electronics Manufacturing

SMT, wave soldering, assembly, test and packing on dust-free automatic lines inside a 30,000 square metre facility with more than 200 employees.

From the beginning the company has run a scientific quality control system and a rigid inspection procedure, implementing ISO 9001 strictly. Dust-free automatic production lines were built up over successive management reforms, and the plant now provides systematic and integrated solutions from design and manufacturing through assembly to after-sales service.

The commercial effect matters as much as the technical one: purchasing can be optimised quickly, logistics run smoothly and costs come down, which is what a quick market response capability actually means for a buyer waiting on a launch date.

At A Glance

  • ISO 9001:2015 certified quality system
  • 200+ employees, 30,000 m2 facility
  • Samples in 1-5 days
  • Reply within 1 hour
  • Defective rate within 0.3-0.8%
  • 1 year quality guarantee
Talk To An Engineer
Process

How It Runs Step By Step

Incoming material control

Physical and chemical performance testing of raw materials, with supplier quality recorded. Approved material goes to the warehouse, rejected material does not.

SMT and wave soldering

Boards are populated on the SMT line and through-hole parts are wave soldered.

PCBA testing

100 percent PCBA testing before the board goes into an assembly.

Assembly

Assembly on the automatic lines with a QC station at every process step.

Aging test

Aging testing on finished assemblies before packing.

Packing and warehouse QA

Automatic packing, then a warehouse inspection of the packed goods before delivery.

Evidence

The Plant Behind This Service

SMT Line
SMT Line
Surface-mount line placing components on the control boards that go into every diffuser, toothbrush, purifier and adapter we build.
Wave Soldering
Wave Soldering
Wave soldering station for through-hole components and connector headers on power and control boards.
Assembly Line
Assembly Line
One of the dust-free automatic production lines built up as the plant moved from manual to semi-automatic assembly.
Assembly Station
Assembly Station
Operator assembly station with per-station in-process quality control, so a defect is caught where it is created.
Second Assembly Line
Second Assembly Line
Second assembly line running a separate programme in parallel with the first.
Line Layout
Line Layout
Line layout showing the flow from component feed through assembly to final inspection.

Talk To Someone Who Builds This Product

Send the model, the quantity and the market. You get an answer within 1 hour, and a sample in 1-5 days.

Chat On WhatsApp Email Us
FAQ

Electronics Manufacturing FAQ

What is your defect rate?
Defective rate can be within 0.3 to 0.8 percent.
Do you test every board or a sample?
Raw material testing, PCBA testing and aging testing are carried out at 100 percent. Finished-goods inspection is to the AQL standard, or 100 percent when the programme requires it.
How large is the facility?
The XiangAn Industrial Park facility covers more than 30,000 square metres and houses more than 200 employees.

Start With A Conversation Not A Form

Tell us what you are building and where it sells. We answer within 1 hour.

Chat On WhatsApp Email UsBrowse Products
WhatsAppEmail