Express Mailer Bag
The express mailer is the default pack for an online clothing order. It has to survive a sorting belt, stay closed in the rain, and still look like it came from your brand rather than from a wholesaler.




Why Buyers Specify This
- Self-seal closure that holds through a courier network
- Opaque film so the contents are not visible in transit
- Full-face printing that turns despatch into brand contact
- Optional second adhesive strip for returns
Who It Is For
- Online fashion brands despatching daily
- Warehouses packing mixed clothing orders
- Subscription businesses shipping monthly
- Brands shipping soft goods that do not need a box
Problems It Solves
- Mailers splitting and orders arriving open
- Contents visible through thin film
- Customers unable to reseal a bag for a return
- Plain grey packs that give a first order no brand presence
Where It Is Used
- Daily direct-to-consumer despatch
- Peak season volume packing
- Subscription box despatch
- Wholesale sample sets sent to buyers
Features
- Self-seal adhesive strip
- Opaque co-extruded film
- Optional returns strip
- Full-face print on one or both sides
Materials
- Polythene film
- Adhesive seal strips
What We Confirm With You
| Material | Co-extruded polythene film |
|---|---|
| Closure | Self-seal adhesive strip |
| Returns | Second adhesive strip, optional |
| One or both faces to your artwork | |
| Artwork | Vector preferred, but photographs, sketches and physical samples are enough |
| Minimum order | Quoted per item, confirmed before you commit |
| Sampling | Available before bulk on most products, once order details are confirmed |
Dimensions, weights and quantities are set against your own product and confirmed in writing before production, rather than published as fixed figures.
Production Steps For Express Mailer Bag
Film and thickness selected for the contents
Artwork adapted to the bag face
Printing and film lamination where specified
Bag forming, sealing and closure fitting
Counted and packed in cartons
Quality Control
- Seal strength tested on the finished bag
- Closure and adhesive tested for reliable reopening or sealing
- Photographs and video sent for your approval before shipment
Customisation Options
- Size range matched to your order profile
- Film thickness for the weight shipped
- Print on one or both faces
- Returns strip added where you accept returns
How It Compares With The Alternatives
Compared With Composite mailer
A composite bag has a lined structure and protects better. An express mailer is lighter and cheaper for soft goods.
Compared With Folded paper box
A box protects rigid items and stages the unboxing. A mailer is faster to pack and cheaper to ship.
How To Order This Well
- Work out two or three sizes that cover most of your orders
- Tell us the heaviest order so the film thickness is right
- Decide on a returns strip before artwork is finalised
- Drop-test the sample loaded before approving bulk

Express Mailer Bag Questions
How many mailer sizes should we stock?
Two or three usually covers a clothing range. Fewer wastes film, more slows the packing bench.
Can the bag be resealed for returns?
Yes, with a second adhesive strip. Tell us if you accept returns and we will include it.
Will the contents show through?
An opaque film is standard on these. Tell us if you need extra opacity for high value goods.
Can we print on both sides?
Yes. Send artwork for each face.
Ordered Together With This

Composite Mailer Bag
A composite bag is built from more than one film layer, so it resists tearing and puncture far better than a single-layer mailer.
View Product →
Bubble Mailer Bag
A bubble bag adds a cushioning layer between the product and everything that happens to a parcel after it leaves you.
View Product →
Customized Tape
Printed tape is the largest branded surface on a parcel and the cheapest per square centimetre.
View Product →Get A Price For Express Mailer Bag
Send your artwork, a reference photograph or a physical sample. We will confirm the minimum order quantity, quote the job and arrange a sample before bulk.
