Recycle Paper Cushion Making Machine
The SD-PB350 converts recycled kraft paper rolls into embossed bubble cushioning paper in a single unwind, embossing and rewind pass. It produces a 100% recyclable paper wrap with dimpled cells that provide shock absorption and moisture resistance, replacing plastic bubble wrap without requiring line modifications. The machine runs 125 gsm and 180 gsm waste paper at 50 m/min with a max material width of 320 mm.
- Produces a 100% recyclable paper cushioning material that replaces plastic bubble wrap without line redesign
- Single pass unwind, embossing and rewind eliminates intermediate handling and reduces operator time
- Runs 125 gsm and 180 gsm recycled kraft paper directly from waste paper rolls
- Embossed dimple structure provides reliable protection against impact, corrosion and damp
- Inflatable air shafts on both unwind and rewind ensure smooth roll handling and reduce paper damage
Key Benefits
- Produces a 100% recyclable paper cushioning material that replaces plastic bubble wrap without line redesign
- Single pass unwind, embossing and rewind eliminates intermediate handling and reduces operator time
- Runs 125 gsm and 180 gsm recycled kraft paper directly from waste paper rolls
- Embossed dimple structure provides reliable protection against impact, corrosion and damp
- Inflatable air shafts on both unwind and rewind ensure smooth roll handling and reduce paper damage
- Compact size and low power draw make it suitable for small to mid-sized production spaces
Application Scenarios
- E-commerce packers replacing plastic bubble wrap with a recyclable paper alternative
- In-house packaging departments reducing reliance on third-party cushioning suppliers
- Fruit, electronics and ceramic exporters needing moisture-resistant paper protection
- Sustainable packaging converters adding a paper-based cushioning line to their product range
- Printing houses using waste paper to produce finished cushioning rolls for resale
Who It Is For
- Packaging converters producing paper cushioning for local e-commerce clients
- E-commerce fulfilment centres that need low-cost, eco-friendly void fill
- Sustainable brands requiring a recyclable unboxing material with protection
- Paper mills repurposing waste paper into finished cushioning rolls
- Exporters in plastic-restricted markets needing compliant packaging
Problems It Solves
- Plastic bubble wrap is being restricted or taxed in key markets and buyers need a paper substitute
- Third-party cushioning rolls have high margins and uncertain supply lead times
- Waste kraft paper is currently unused and adds to disposal costs
- Manual wrapping with paper is slow and inconsistent in protection quality
- Existing plastic lines cannot handle paper-based cushioning without modification
Technical Features
- Suitable for embossing dimple cushioning paper from 125 gsm and 180 gsm recycled kraft paper
- Unwinding, embossing and rewinding completed in one continuous process
- Inflatable air shafts on both unwind and rewind for smooth roll handling
- Embossing roller with adjustable pressure for consistent dimple depth
- Compact design with low power consumption for small factory floors
Specifications
| Machine model | SD-PB350 |
|---|---|
| Max material width | 320 mm |
| Paper thickness | 125 gsm,180 gsm 100 % waste paper – 100 % recyclable |
| Machine working speed | 50 m/min |
| Unwinding diameter | Max. 600 mm |
| Rewinding diameter | Max. 300 mm |
| Unwinding shaft | 3 inch inflatable air shaft |
| Rewinding shaft | 3 inch inflatable air shaft |
| Machine size | 1200x800x600 mm |
| Power | 2 kW |
| Machine weight | 200 kg |
Materials It Runs
- 125 gsm recycled kraft paper
- 180 gsm recycled kraft paper
- Waste paper rolls with no plastic coating or laminates
Manufacturing and Process
- Unwind the kraft paper roll onto the 3 inch inflatable air shaft
- Adjust embossing pressure for consistent dimple formation
- Rewind the embossed paper to the preset length
Quality Control
- Embossing pattern verified for consistent dimple depth and spacing before shipment
- Tension control system tested under full load to prevent web breakage
- Machine tested at 50 m/min speed before packing and shipping
Certifications
- ISO 9001:2000 certificate obtained in 2005
- CE certificate obtained in 2006
Customization Options
- Material width adjusted to match the buyer's stock roll, up to 320 mm
- Power supply configured to local voltage and phase on request
- OEM badging and manual language available upon request
- Embossing roller profile modified for different dimple patterns if needed
Compared With the Alternatives
Buying finished paper bubble wrap rolls
In-house production removes the supplier margin but requires holding waste paper stock and an operator
Plastic bubble wrap machines
This machine uses paper and avoids resin, but does not provide moisture barrier like plastic film
Manual embossing with hand rollers
The machine ensures consistent dimple depth and roll length, unlike hand work which varies by operator
Larger paper cushioning lines
This compact machine fits small spaces and uses less power, but has lower speed and capacity
Use Guide
- Load a recycled kraft roll up to 600 mm diameter onto the 3 inch inflatable air shaft
- Start at low speed to test the embossing pressure and web alignment
- Adjust the embossing roller pressure until dimples are evenly formed
- Cut the finished roll when the counter stops and verify the dimple pattern
Questions About This Machine
What paper weights can the machine run?
125 gsm and 180 gsm recycled kraft paper. The machine is designed for waste paper with no plastic coating.
How wide a roll can it handle?
Maximum material width is 320 mm. It can be adjusted to fit rolls up to that size.
What is the machine's working speed?
50 m/min. This speed is fixed and not adjustable.
What power does it require?
2 kW. The machine can be built to your local voltage and phase on request.
Can it run waste paper directly?
Yes. The SD-PB350 is designed to process 100% recycled kraft paper from waste rolls.
What are the shipping dimensions and weight?
The machine measures 1200 x 800 x 600 mm and weighs 200 kg, which fits in a standard container.
Do you support OEM orders?
Yes. OEM badging, manual language and power supply configuration are available. Contact us via WhatsApp for a quote.
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Get a Quotation for the Recycle Paper Cushion Making Machine
Send your kraft roll width, core size and destination voltage. We will configure this machine to it and quote.