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Power cord sets and wire harnesses since 2004 · Ningbo, China Tel +86 574 83081357[email protected]
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Plug Inserts and Pins

Plug inserts are the brass pin and carrier assemblies that sit inside a moulded plug. Cord set makers buy them as a component so they can mould their own plug bodies without running a pin stamping and assembly operation.

We supply inserts and pins in several national patterns. The Swiss insert, for example, is specified in H62 brass with PBT and 30% thermoplastic resin, a surface free of air holes, shrink holes, burrs and cracks, a flame that self-extinguishes within 30 seconds and no puncture under 2700 V for 5 seconds.

8 products in this category

Plug Inserts and Pins

Who Buys This Range

  • Cord set and plug makers moulding their own plug bodies
  • Appliance makers with an in-house moulding operation
  • Trading companies supplying components to moulders
  • Product developers prototyping a new plug design

Problems It Solves

  • A finished pin assembly instead of a stamping and assembly line
  • Brass and resin specifications stated rather than left open
  • Flame and dielectric requirements defined on the part
  • Several national patterns from one supplier

Typical Applications

  • Plug and cord set moulding
  • Appliance manufacture
  • Adaptor and power strip assembly
  • Prototype and development work

How These Are Built

Cord sets in this category are moulded on our own tooling with first class producing equipment and advanced mould processing equipment. Cable gauge and type, conductor count, cord length, jacket colour and the connector at the appliance end are all set on the order rather than fixed by a catalogue number. Complete OEM services are available and all products are RoHS compliant.

How OEM orders work

Related Categories

Useful Reading

Frequently Asked Questions

What material are the pins?

Brass. The Swiss insert is specified in H62 brass with PBT and 30% thermoplastic resin on the carrier.

What flame requirement applies?

The Swiss insert specification requires the flame to go out on its own within 30 seconds.

What dielectric test is applied?

The Swiss insert must not be punctured at 2700 V held for 5 seconds.

Which patterns do you supply?

Several national patterns. Tell us which plug you are moulding and we will confirm.

Get a Quotation for Plug Inserts and Pins

Send the specification and we will confirm the construction, the approval and the price within twelve hours.

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