Gym Mats
Leaf Pattern EVA Gym Mats for Dojos Schools and Functional Training Zones
What This Mat Is and Who It Is For
Our Gym Mats use a leaf-pattern embossed surface, the texture most martial arts and functional training rooms ask for. The pattern is available in a small leaf and a big leaf version depending on how much bite the floor needs.
The tiles are reversible, so a floor that has taken heavy use on one side can be turned over instead of replaced - a practical detail for schools and clubs buying on a fixed budget.
- Leaf-pattern embossing in small leaf and big leaf versions
- Reversible tile - both faces are usable
- Interlocking edges on all four sides
- Shock-absorbing high-density EVA at 70-75 kg/m3
What the Buyer Gets
Leaf-pattern texture for stable footing
A landing surface that lets instructors teach ground work safely
Shock-absorbing high-density foam
Double the service life from a reversible tile
Reversible and long-lasting
A floor that can be lifted, stored and relaid for a different class layout
Simple to lay and relocate
A closed-cell surface that wipes clean and disinfects
Who it is for
- Martial arts schools and dojo equipment suppliers
- School and university sports facility buyers
- Functional training and CrossFit-style box operators
- Distributors serving clubs and community sports centres
Problems it solves
- Falls and throws on a hard floor cause injuries and limit what can be taught
- Club budgets cannot absorb a full floor replacement every few seasons
- Training areas need to be reconfigured between classes
- Floors that absorb sweat start to smell within months
Application scenarios
- Professional gyms
- Martial arts dojos
- Functional training zones
- School sports facilities
Technical features
- Leaf-pattern embossing in small leaf and big leaf versions
- Reversible tile - both faces are usable
- Interlocking edges on all four sides
- Shock-absorbing high-density EVA at 70-75 kg/m3
Gym Mats Technical Data
Figures below are the factory specification for this line. Anything marked TBC is confirmed per order rather than guessed at.
| Product Name | Gym Mats |
|---|---|
| Material | EVA foam |
| Thickness | 1 cm - 4 cm (customizable) |
| Size | 30x30 cm, 50x50 cm, 60x60 cm (customizable) |
| Density | 70-75 kg/m3 |
| Hardness | Shore C 36 |
| Formamide Index | < 200 ppm |
| Certificates | REACH, EN71, BSCI, ISO 9001, ISO 14001 |
| Packing | Shrink-wrapped inner + carton outer |
| MOQ | TBC - confirm with sales |
| Lead Time | 30 days for regular orders |
Materials
Closed-cell EVA foam. Non-toxic and environmentally friendly EVA and LDPE materials, with every batch tested.
Customization options
Custom sizes, thicknesses, colours, patterns and packaging. OEM and ODM branding available, including retail packaging and inserts.
How we specify a custom mat →Certifications
REACH, EN71, BSCI, ISO 9001 and ISO 14001. Test reports are shared with serious buyers on request.
View the certificates →How This Mat Is Made and Checked
Compounding
EVA resin and additives are weighed and mixed to the density the order calls for - 70-75 kg/m3 for standard lines, 80 kg/m3 for tatami and rubber-blend tiles.
Foaming
The compound is foamed into blocks on our own foaming lines. This is the step that fixes density, hardness and how the mat will behave under load.
Lamination
Printed film or suede surfaces are laminated onto the foam base for the wood-grain, plush and printed puzzle lines.
Die-cutting
Blocks are cut to tile size and the interlocking puzzle teeth are die-cut. Cut accuracy is what decides whether the seams close cleanly on site.
Quality control
Incoming material checks, in-process inspection and final sampling before every shipment.
Packing and shipping
Shrink-wrapped inner packing with a carton outer, loaded close to Shanghai and Qingdao seaports.
How It Compares With Our Other Lines
| Product | Key specification | Best suited to |
|---|---|---|
| Gym Mats | Leaf pattern, reversible, 70-75 kg/m3 | Dojos, schools and training zones |
| Tatami Mats | Tatami texture, 100x100 cm, 80 kg/m3 | Judo and jiu-jitsu throwing areas |
| Rubber EVA Foam Mat | Rubber blend, Shore A 38-45 | Weightlifting and heavy equipment |
Laying and Maintaining the Floor
Choose the leaf size with the buyer: small leaf for general training, big leaf for more surface bite.
Lay tiles from the centre of the room outwards when the layout must be symmetrical.
Rotate or flip tiles in the busiest lanes every season to even out wear.
Store spare tiles flat, not rolled or folded.
Disinfect with a mild solution after contact classes.
Guides Related to This Product
EVA Foam Mat Thickness Guide
When buyers search for EVA foam mats, the first spec they ask about is usually thickness . After 20+ years of supplying gyms, schools and home users, we can tell...
Read the guide →
Tatami EVA Mats for Martial Arts
Every martial art punishes the floor differently. Judo throws athletes onto it; BJJ grinds against it for minutes at a time; karate and taekwondo barely touch it...
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How to Store EVA Foam Mats
Trade-show exhibitors, seasonal gym operators and martial arts clubs all face the same problem: the mats come up for months at a time, and how they spend those...
Read the guide →Related Products
Tatami Mats
100x100 cm Tatami-Texture EVA Mats for Judo Jiu-Jitsu and MMA Training
View specifications →
Rubber EVA Foam Mat
Rubber-Blended EVA Tiles for Weight Areas and Anti-Fatigue Workstations
View specifications →
Cross Pattern EVA Foam Mat
Cross-Textured Interlocking Tiles for Yoga Taekwondo and Home Gyms
View specifications →Gym Mats - Buyer Questions
What is the difference between the leaf pattern and the cross pattern?
Both are solid-colour EVA tiles at 70-75 kg/m3. The leaf pattern is the traditional dojo and gym texture and these tiles are reversible; the cross pattern has a finer cross emboss aimed at yoga and general training.
Can the mats be used on both sides?
Yes. The tiles are reversible, which extends the usable life of the floor.
What thickness do you recommend for martial arts?
Thickness is available from 1 cm to 4 cm. Discuss the discipline and the level of throwing with our team so we can advise the right specification for your market.
Are they certified for school use?
The mats are tested against REACH and EN71 and produced in a BSCI-audited, ISO 9001 and ISO 14001 certified factory.
Can I get a sample first?
Yes. Samples go by express with freight collect, and the courier charge is refunded on your first bulk order.
Get a Quote on the Gym Mats
Send the size, thickness, colour, packaging and quantity. We reply within 24 hours, Monday to Saturday, and samples go by express with the courier charge refunded on your first bulk order.