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EVA foam sheets pressed to thickness on the production line
Solution

Custom Size Thickness and Colour

Specifying an EVA Foam Mat That Matches the Application

Why It Matters

Where This Normally Goes Wrong

Most flooring complaints come from a specification mismatch, not from a manufacturing defect: a 1 cm tile under a squat rack, or an 80 kg/m3 tatami mat sold into a toddler playroom.

This page sets out the four variables we adjust - density, hardness, thickness and size - and how each one changes the way the finished floor behaves.

Density70-75 kg/m3 for standard training, home and play mats. 80 kg/m3 for ta...
HardnessShore C 36 on the standard lines. Shore A 38-45 on the tatami and rubb...
Thickness1 cm to 4 cm, customizable. Thin tiles for yoga and display floors, th...
Size30x30 cm, 50x50 cm and 60x60 cm across most lines. 60x60 cm on the rub...
SurfaceEmbossed solid colour, printed film, suede lamination or open drainage...
ColourBlack, grey and blue are the popular stock colours. Custom colours are...
Step by Step

How the Process Runs

Density

70-75 kg/m3 for standard training, home and play mats. 80 kg/m3 for tatami and rubber-blend tiles that carry impact or equipment.

Hardness

Shore C 36 on the standard lines. Shore A 38-45 on the tatami and rubber-blend lines.

Thickness

1 cm to 4 cm, customizable. Thin tiles for yoga and display floors, thick tiles for ground work and impact zones.

Size

30x30 cm, 50x50 cm and 60x60 cm across most lines. 60x60 cm on the rubber blend, 100x100 cm on tatami. All customizable.

Surface

Embossed solid colour, printed film, suede lamination or open drainage grid.

Colour

Black, grey and blue are the popular stock colours. Custom colours are available for branded programmes.

Questions Buyers Ask

Custom Size Thickness and Colour - Buyer Questions

What thickness range can you produce?

1 cm to 4 cm, customizable, across the standard lines.

Can you match a colour we already sell?

Custom colours are available. Send us your reference and we will match it at the sampling stage.

Which density should I choose?

70-75 kg/m3 covers general training, home and play use. Choose 80 kg/m3 where the floor takes throws or heavy equipment.

Start With a Specification and a Sample

Send us the application, the market and the quantity. Samples go by express with the courier charge refunded on your first bulk order.