Sintered Silicon-Nozzle
Sintered silicon carbide nozzles with high flexing strength at elevated temperatures and high thermal shock resistance — for burners, kiln furniture and drill bits.
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Pressureless Sintered Silicon Carbide
Sintered silicon carbide mechanical seal rings — rotating and stationary rings for pumps working under high speed rotation, sand flush abrasion and corrosion.
Product Overview
Pressureless sintered of silicon carbide in high purity and ultrafine silicon carbide powder as raw material, add a small amount of sintering additives at 2100 °C high temperature sintering vacuum environment, the products obtained almost entirely density, excellent mechanical properties of ceramic materials. It can be used in the high concentrations of acid or alkali medium. This material is widely application in mechanical seal face, valve bearing and oil, chemical industry, aerospace, automotive and other fields.
They have the property of excellent resistant-corrosion, high mechanical strength, high thermal conductivity, good self-lubrication, used as seal faces, bearings and tubes in spacecraft, machinery, metallurgy, printing and dyeing, food stuff, pharmaceutical, auto industry and so on. When the SiC faces are combined with graphite faces the friction is the smallest and they can be made into mechanical seals which are able to work in highest working requirements.
The mechanical seal ring is made of rotating seal ring, stationary seal ring, spring, rubber seal ring and steel jacket. The main material can chose SSiC, RBSiC, TC, graphite or ceramics for seal ring.
It will be used mainly for waste water pump, water discharge pump for the mines, centrifugal pump, centrifuge, slag slurry pump and slurry pump in the adverse working conditions of high speed rotation, sand flush abrasion and corrosion. The seal ring will be installed on the pump body and rotating axle, and forms through the end face of rotating and stationary ring a liquid or gas seal.
Rotating and stationary ring types with groove against turning, with rubber seal ring, with teeth, balancing and non-balancing, etc. We produce the products according to the drawings and requirements of our customers, we also recommend, design and develop new types against the customer needs.
Key Benefits
Application Scenarios
Sealing of pump shafts handling waste water.
Discharge pumps working with sand and abrasive water.
General process pumps under high speed rotation.
Rotating equipment where seal faces meet abrasive media.
Slurry service with sand flush abrasion and corrosion.
Adverse working conditions with solids in suspension.
Specifications
| Operating Limits | Units | SSiC | RBSiC |
|---|---|---|---|
| Volume Density | g/cm³ | 3.08~3.15 | ≥3.03 |
| Hardness | HRA | ≥92 | ≥90 |
| Indicated Porosity | % | <0.2 | <0.2 |
| Compressive Strength | Mpa | ≥2400 | ≥2000 |
| Flexural Strength | Mpa | >400 | >350 |
| Free-Si content | % | <0.1 | <12 |
| Purity (SIC Percentage) | % | ≥99 | ≥98 |
| Elastic Modulus | GPa | ≥400 | 350 |
| Thermal Conductivity | w/m.k | 90-110 | 50-100 |
| Coefficient of Thermal | 10⁶.1/°C | 4.0 | 4.0 |
| Maximum Service Temp Air | °C | 1600 | 1000 |
Data as published for our silicon carbide grades. Confirm the working values for your medium and temperature with our team before ordering.
Gallery
Manufacturing and Quality Control
Production begins with the raw materials in powder form and finishes with a sintered carbide component that achieves all OEM specifications.
Production begins with the raw materials in powder form, prepared on the spray granulator.
The prepared powder is formed into green parts on the dry press.
High temperature vacuum sintering in the sintering stove.
CNC grinding and polishing bring the seal faces to final geometry.
Hardness testing and physical testing before the parts are released.
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Reaction bonded sintered silicon carbide (RBSiC) — an economical high density ceramic for medium acid or mild alkaline medium.
View ProductFAQ
Send your drawing or your existing part dimensions together with the medium and the operating temperature.