Since 2013, focused on high quality automotive lighting
Round Forklift Safety Light 80V Arch Beam shown from the front

Round Forklift Safety Light 80V Arch Beam

The Round Forklift Safety Light 80V Arch Beam is a 5W LED lamp from the Dantech LED Forklift Safety Lights range and rated IP68.

  • 5W
  • 400 lm
  • IP68
  • 9-80V DC
  • ECE R10
  • CE
  • RoHS
Product Overview

What This Lamp Is Built to Do

It runs on 9-80V DC, produces 400 lm of effective output and is listed with ECE R10, CE, RoHS.

Blue, red and green projected beam lamps that mark where a truck is about to be.

Key Benefits

  • 400 lm of effective output from a 5W draw, so the figure on the sheet is what reaches the work area rather than what the bare LED chips produce
  • Sealed to IP68, which keeps field dust and wash-down water out of the driver compartment
  • A 9-80V DC input window means the same part number covers more than one machine voltage in your fleet
  • Listed with ECE R10, CE, RoHS, so the paperwork is ready when the shipment is inspected
  • Rated at 50,000 hours lifespan, which cuts the number of replacement visits over the life of the machine
Round Forklift Safety Light 80V Arch Beam shown from the front

Photography of the Round Forklift Safety Light 80V Arch Beam supplied by the factory.

Application Scenarios

  • Blue spot warning at aisle ends and blind corners
  • Red line marking of a keep-out zone beside the truck
  • Arch beam marking of the full working width
  • Pedestrian crossing points inside distribution centres

Who It Is For

  • Forklift OEMs and dealers
  • Warehouse and logistics safety managers
  • Material handling equipment distributors
  • Fleet maintenance contractors
Problems It Solves

Why Buyers Replace the Lamp That Is Already Fitted

01

Warehouse aisles put pedestrians and forklifts on the same floor, and engine noise alone does not warn anyone in a busy building.

02

Water and dust entering the housing after a season in the field. This model is sealed to IP68.

03

Auxiliary lighting that disturbs cab electronics. This model is listed with ECE R10.

04

Halogen lamps in this position draw current the machine cannot spare. This lamp draws 5W.

Technical Features

Construction

  • UV-stable polyester powder coated housing that resists chalking after long outdoor exposure
  • Die-cast aluminium housing that carries LED junction heat away from the board
  • Impact resistant polycarbonate lens instead of glass, so stone strike does not shatter it
  • Over-voltage protection on the driver stage
  • Over-temperature protection that throttles drive current before the LEDs degrade

Materials

Die-cast aluminium housing with a UV stable polyester powder coat, and a polycarbonate lens rather than glass. The housing is the heat sink, which is why the material matters as much as the LED specification.

Specifications

Taken from the specification sheet for this model. Where a value is not published for this model it is left out rather than estimated.

Specification table for Round Forklift Safety Light 80V Arch Beam
Model NoDT-6202
Power5W
Raw Lumens500 LM
Effective Lumens400LM
Operating Voltage9 - 80V DC
Operating Temperature40 deg~+85 deg C
Rated Lifespan50,000 hours lifespan
Ingress ProtectionIP68
CertificatesR10, CE,ROHS
Manufacturing and Quality

How the Lamp Is Made and What Is Checked

  1. Die casting of

    Die casting of the aluminium housing

  2. SMT assembly and

    SMT assembly and reflow of the LED board

  3. Optic and lens

    Optic and lens fitting with sealed bonding

  4. Potting, sealing and

    Potting, sealing and connector fitting

  5. Electrical test, beam

    Electrical test, beam check and packing

Quality Control

  • Incoming inspection of LEDs, drivers and housings
  • In-line electrical test after board assembly
  • Sealing check before the lamp leaves the line
  • Final beam and function check on every unit
  • Quality system certified to ISO 9001:2015 and IATF 16949

Certification

This model is recorded with ECE R10, CE, RoHS.

At factory level the company states certification under the ISO 9001:2015 and IATF 16949 quality management systems, together with TUV certification.

If a specific approval is a condition of your order, name the regulation number when you enquire so it can be checked against the certificate on file.

Customisation Options

  • Beam pattern selection where the model offers more than one option
  • Cable length, connector type and harness termination
  • Housing and lens marking for private label programmes
  • Carton print and retail packaging artwork
  • Mounting bracket variations on request

Use Guide

  • Check the machine system voltage against the operating voltage line before wiring
  • Fuse the lamp circuit at the supply and switch multiple lamps through a relay
  • Mount so the housing can shed heat and is not packed hard against a panel
  • Route the cable so it hangs below the gland rather than feeding water in
  • Aim the beam at the working distance, then lock the bracket
Comparison

How This Compares With the Alternatives

Halogen lamp of similar outputDraws 5W where a halogen of comparable usable output draws considerably more, and is rated at 50,000 hours lifespan
Unbranded LED lamp with no approval lineCarries ECE R10, CE, RoHS, so it can be shipped and inspected without argument
Plastic bodied work lampDie-cast aluminium housing carries LED heat away instead of trapping it, which is what determines service life

Questions About This Model

What supply voltage does the Round Forklift Safety Light 80V Arch Beam need?
It is specified for 9-80V DC. Check the real system voltage on the machine rather than the nominal figure, because a charging system sits above nominal while it is running.
Is the lumen figure raw or effective output?
The figure quoted here is 400 lm taken from the specification sheet for this model. Where the sheet lists both a raw and an effective figure, both appear in the specification table above.
Which approvals does this model carry?
The specification sheet records ECE R10, CE, RoHS. If a particular approval is a condition of your order, name the regulation number when you enquire so it can be confirmed against the certificate on file.
Can this lamp be washed down?
It is rated IP68. That covers dust and immersion, but a high pressure jet aimed directly at the lens seal or the cable gland applies more pressure than any immersion test, so keep the lance back from those points.
Can this model be supplied under our own brand?
Yes. Dantech states that it offers OEM services including product design, manufacturing and private labelling. Housing marking, cable and connector, and carton artwork are all part of that.
What is the lead time and the warranty period?
The stated production lead time is about 30 to 40 days and the stated warranty period is two years. Sample quantities can normally be arranged more quickly than a production run.

Request Pricing on the Round Forklift Safety Light 80V Arch Beam

Send the quantity and the mounting position and we come back with a price, the lead time and the certificate references held for this model.