1100.C Vacuum Atmosphere Sintering Furnace with Quartz Clean Chamber
This series of vacuum atmosphere sintering furnaces features a high-purity quartz reaction chamber capable of achieving high vacuum conditions. Its enclosed wrap-around heating design ensures rapid heating, precise temperature control, and uniform temperature distribution. Widely used for the heat treatment of...
Introduction
This series of vacuum atmosphere sintering furnaces features a high-purity quartz reaction chamber capable of achieving high vacuum conditions. Its enclosed wrap-around heating design ensures rapid heating, precise temperature control, and uniform temperature distribution.
Widely used for the heat treatment of materials such as hard alloys, ceramics, and powder metallurgy in rough vacuum states, reducing atmospheres, or protective atmospheres. Additionally, the furnace is equipped with a proprietary touchscreen control system, enhancing work efficiency. The furnace chamber can be customized according to user requirements.
Features and Benefits
- High-Purity Quartz Chamber: Achieves high vacuum experimental conditions.
- Wrap-Around Heating Design: Rapid heating, precise control, and uniform temperature distribution.
- Versatile Applications: Suitable for both vacuum and atmosphere sintering.
- Stable and Reliable Control: Easy operation with comprehensive safety measures.
- Advanced PID Control: Self-learning fuzzy control maintains temperature accuracy within ±1°C.
- High-Quality Insulation: Lightweight alumina fiber material enhances insulation, reducing energy consumption.
- IoT Functionality (WiFi): Enables remote monitoring and operation via mobile phone or computer.
- Data Storage: Retains important sintering parameters for up to 30 days (based on 8 hours of daily use).
- Recipe Function: Stores up to 20 pre-set recipes.
- Networking Capability: Connects to a host computer via RJ45 interface using the TCP/IP protocol (software installation required on the host computer).
Detail Applications
- Hard Alloy Heat Treatment
Ideal for sintering and annealing hard alloys under vacuum or controlled atmosphere conditions to enhance material properties. - Ceramics Processing
Suitable for sintering advanced ceramics used in electronics, aerospace, and medical industries. - Powder Metallurgy
Supports the consolidation and sintering of metal powders into dense, high-strength components in protective or reducing atmospheres. - Material Development
Facilitates research and development of novel materials, including composites and functional materials, under precise thermal and atmospheric conditions. - Thin Film Deposition Studies
Enables experiments involving vacuum conditions for thin-film deposition or surface modification. - High-Temperature Chemical Reactions
Perfect for controlled experiments requiring vacuum or specific gas atmospheres to achieve desired reaction conditions. - Academic and Industrial Research
Widely used in universities, laboratories, and industries for material synthesis, analysis, and optimization.
This furnace offers exceptional precision, uniformity, and flexibility, making it a go-to choice for cutting-edge research and production in multiple fields.
Specifications
Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.
| Model | V1200-30 |
|---|---|
| Power Supply | AC380V 10KW |
| Heating Element | Premium Fe-Cr-Al alloy wire |
| Temperature Accuracy | ±1°C |
| Thermocouple | K-type |
| Max Temperature | 1100°C |
| Heating Zone | High-purity quartz tube φ300×690mm |
| Furnace Dimensions | 1100×1100×1650mm (L×W×H) |
| Recommended Heating Rate | ≤10°C/min |
| Vacuum | ≤10 Pa, pls addition order our Mechanical Vacuum Pump Or 4.4 × 10⁻³ Pa, pls order our High Vacuum System Molecular Pump Unit |
| Control System | 1. Sintering Curve Setup: Displays dynamic sintering curves with multiple programmable profiles. 2. Scheduled Sintering: Enables unattended sintering operations. 3. Real-Time Monitoring: Displays and records sintering power and voltage data, with exportable digital records. 4. Remote Control: Supports real-time monitoring and operation of equipment status. 5. Temperature Calibration: Non-linear correction of temperature differences between the main control and sample during sintering. Intelligent Touch Screen Control System |
| Gas Supply System and Pressure Measurement | Includes a mechanical pressure gauge with shock-absorbing oil and a high-precision flowmeter with one low-flow gas line. |
| Quartz Chamber and Seal | |
| Net Weight | Approximately 300 kg |
| Service Support | Two-Year Limited Warranty with lifetime support (warranty excludes consumable parts such as the quartz chamber and O-rings). |
1100.C Vacuum Atmosphere Sintering Furnace with Quartz Clean Chamber In Detail
Processes This Unit Supports
These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.
Who Orders It
Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.
Related Projects
Related Equipment
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Ordering 1100.C Vacuum Atmosphere Sintering Furnace with Quartz Clean Chamber
What is 1100.C Vacuum Atmosphere Sintering Furnace with Quartz Clean Chamber typically used for?
This series of vacuum atmosphere sintering furnaces features a high-purity quartz reaction chamber capable of achieving high vacuum conditions. Its enclosed wrap-around heating design ensures rapid heating, precise temperature control, and uniform temperature
Can 1100.C Vacuum Atmosphere Sintering Furnace with Quartz Clean Chamber be customised for our process?
Yes. Chamber or tube size, temperature profile, atmosphere, gas path, control system and data recording can all be adapted. Send us your process conditions and sample details and our engineers work out a configuration with you.
What warranty comes with 1100.C Vacuum Atmosphere Sintering Furnace with Quartz Clean Chamber?
Most ZYLAB products carry a 2-year warranty, glass components excluded; the exact term for this model is the one printed in its specification table and repeated on the quotation. Within the warranty period any part that fails through no misuse of your own is replaced free of charge.
How can we pay for 1100.C Vacuum Atmosphere Sintering Furnace with Quartz Clean Chamber?
Bank (wire) transfer, letter of credit for larger orders, major credit and debit cards, and PayPal. Bank details are printed on the invoice; send us the transfer confirmation and we start processing straight away.
How is 1100.C Vacuum Atmosphere Sintering Furnace with Quartz Clean Chamber packed for export?
Packing is chosen for the safety of the machine against freight cost, typically a plywood or wooden crate with internal padding and vacuum-sealed accessories. Export documents such as Form A, Form E and Form F can be issued to help you save duty.
Quote For 1100.C Vacuum Atmosphere Sintering Furnace with Quartz Clean Chamber
Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.