Turnkey Solution Provider of Concrete Pole and Pile Factories
South Asia Bolt Turnkey Project
Fastener and Power Fitting Manufacturers

South Asia Bolt Turnkey Project

Semi automated bolt production line for power fittings to US ASTM standard, 6 million bolts per year.

Client Background

The Starting Point

A South Asian manufacturer producing bolts for power fitting applications.

Project Challenge

The plant had to produce several bolt sizes to US standard practice with equipment that arrived as a working set rather than as separate machines.

Customer Pain Points

Our Solution

What Zino Delivered

Zino supplied an upsetting machine, a multi stage bolt machine with four main dies and four punching dies, and a thread rolling machine, including the full die set. The Zino role covered planning, design, integration, delivery, equipment debugging, trial production, testing, training, technical support, maintenance and servicing.

Manufacturing Process On This Line

Wire or bar cutting
Upsetting
Multi stage forming
Punching
Thread rolling

Supply Chain Coordination

Machines and die sets were delivered together so that commissioning did not wait on tooling.

Quality Control

Trial production and testing to US ASTM standard before handover.

Final Result

Output of 6 million bolts in different sizes per year.

Customer Benefit

Local fastener supply for power fitting work, at a standard the utility customer accepts.

Project Photographs

FAQ

Project Questions

What was the output of this line?
Output of 6 million bolts in different sizes per year.
What was the Zino scope on this project?
Zino supplied an upsetting machine, a multi stage bolt machine with four main dies and four punching dies, and a thread rolling machine, including the full die set. The Zino role covered planning, design, integration, delivery, equipment debugging, trial production, testing, training, technical support, maintenance and servicing.
Can a similar plant be delivered in our market?
Yes. Line configuration follows the output target, the building and the standard in force, so a comparable plant is designed from your figures rather than copied.

Products Used On This Project

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