Fruit & Juice Processing Machines
Homogeniser
Model HTK-JZJ-01 homogeniser with a working capacity of 1000 to 15,000 litres per hour, built in SUS304 or SUS316L. It produces superfine liquid-liquid emulsions and liquid-solid dispersions for dairy and juice production, including pasteurised milk, UHT milk, yoghurt, soy milk, peanut milk, flavoured milk, and orange, mango, apple, pear and coconut juice as well as tomato paste.
- SUS304 stainless steel
- SUS316L stainless steel
Product Overview
Model HTK-JZJ-01 homogeniser with a working capacity of 1000 to 15,000 litres per hour, built in SUS304 or SUS316L. It produces superfine liquid-liquid emulsions and liquid-solid dispersions for dairy and juice production, including pasteurised milk, UHT milk, yoghurt, soy milk, peanut milk, flavoured milk, and orange, mango, apple, pear and coconut juice as well as tomato paste. Standard components include a stainless steel cover, motor, pressure gauge, piston and sealing rings rated for high temperature, inlet and outlet valves and pump.
Key Benefits
- Stops fat separating out during shelf life instead of masking it
- Handles both liquid-liquid emulsions and liquid-solid dispersions
- Capacity from 1000 to 15,000 litres per hour
- High temperature resistant sealing rings for hot product duty
- Used across dairy, juice and plant based drinks
Problems It Solves
- Cream line forming in bottled milk during storage
- Sediment and separation in juice and plant based drinks
- Mouthfeel that does not match the target product
- Seals failing where product is homogenised hot
Where It Is Used
Applications And Buyers
Application Scenarios
- Homogenising pasteurised and UHT milk
- Producing yoghurt, soy milk, peanut milk and flavoured milk
- Homogenising orange, mango, apple, pear and coconut juice
- Processing tomato paste
Who It Is For
- Dairy processors
- Plant based drink manufacturers
- Juice and beverage producers
- Plants where product separates in the pack during shelf life
Technical Features And Specifications
Technical Features
- Working capacity 1000 L/H to 15,000 L/H
- SUS304 or SUS316L construction
- Produces superfine liquid-liquid emulsions and liquid-solid dispersions
- SUS304 stainless steel cover, motor, pressure gauge and pump
- Piston and piston sealing ring with high temperature resistant seals
- Factory output of 50 units per month
| Product Model | HTK-JZJ-01 |
|---|---|
| Working Capacity | 1000 L/H to 15,000 L/H, customised |
| Material | SUS304 / SUS316L |
| Standard Components | Stainless steel cover, motor, pressure gauge, piston and sealing rings, inlet and outlet valves, pump |
| Minimum Order | One unit |
| Factory Output | 50 units per month |
| Typical Products | Pasteurised and UHT milk, yoghurt, soy and peanut milk, flavoured milk, orange, mango, apple, pear and coconut juice, tomato paste |
How It Is Made And Checked
Materials Process And Quality Control
Materials
- SUS304 stainless steel
- SUS316L stainless steel
Manufacturing Process
- Precision machining
- Assembly
- Pressure testing
Quality Control
- Specification agreed in writing before production starts
- First article or sample approved against the agreed specification
- Goods inspected and photographed at the factory before loading
- Inspection report sent to you before the container sails
Customisation Options
What Can Be Varied
- Capacity from 1000 to 15,000 litres per hour
- Operating pressure for the product
- Single or two stage homogenising head
- Seal specification for product temperature
- Integration with pasteuriser or steriliser
Compared With The Alternatives
| Centrifugal separator | The separator splits phases apart; the homogeniser does the opposite, breaking fat globules down so they stay dispersed. Dairy lines normally use both. |
|---|---|
| High shear mixing | High shear mixing disperses powders in a tank; homogenising applies far higher pressure in line and is what gives a stable emulsion. |
Use Guide
- Homogenise at the temperature the process flow specifies, usually around 65°C
- Set pressure for the product rather than running at maximum
- Keep spare piston seals in stock, since they are the consumable item
- Position the homogeniser in the pasteuriser circuit as the process flow shows
Questions
Questions Buyers Ask About This Product
What capacity is available?
1000 to 15,000 litres per hour, customised to your line.
Which products can it handle?
Pasteurised milk, UHT milk, yoghurt, soy milk, peanut milk, flavoured milk, orange, mango, apple, pear and coconut juice and tomato paste among others.
Can it run hot product?
Yes, high temperature resistant sealing rings are part of the standard component set.
What material is used?
SUS304 or SUS316L stainless steel.
Where does it sit in the line?
In the pasteuriser or steriliser circuit, normally at the homogenising temperature shown in the process flow.
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