Stainless Steel Tanks

High Speed Emulsification Tank

SUS304 stainless steel
SUS316L stainless steel

Overview Key Benefits Applications Specifications Manufacturing Customisation Comparison Use Guide FAQ

Product Overview

Model HTK-RHG-01 emulsification tank in volumes from 500 L to 3000 L, built in SUS304 or SUS316L as a three layer tank with insulation and dimple jacket. A high shear emulsifier at the bottom runs at 1440 RPM and is used to mix sugar, milk powder, starch, colloids, stabilisers and other ingredients into liquid. Standard fittings include product inlet and outlet, ellipse manway, air ventilation cap, CIP cleaning ball, digital display thermometer and electrode level control.

Key Benefits

Bottom mounted high shear emulsifier at 1440 RPM disperses powders that will not wet out with a paddle
Three layer construction with insulation and dimple jacket holds temperature
Volumes from 500 L to 3000 L
Digital thermometer and electrode level control fitted as standard
CIP cleaning ball for in place cleaning

Problems It Solves

Powders forming lumps that never fully disperse in a low shear tank
Long mixing times that hold up the rest of the line
Batch temperature falling during a long mix
Vessels that trap residue and fail cleaning checks

Where It Is Used

Applications And Buyers

Application Scenarios

Dissolving milk powder into water for recombined dairy products
Dispersing stabilisers and colloids into a beverage base
Mixing sugar and starch into a liquid formulation
Preparing emulsions ahead of homogenising

Who It Is For

Dairy processors working with milk powder
Beverage producers using stabilisers and hydrocolloids
Food manufacturers preparing emulsions
Plants where powders currently form lumps in a blending tank

Technical Features And Specifications

Technical Features

High shear emulsification mixing at the tank bottom
Mixer speed 1440 RPM
Three layer tank with insulation and dimple jacket
Product volume 500 L to 3000 L
Ellipse manway, air ventilation cap, CIP cleaning ball, digital thermometer and electrode level control
Factory output of 100 units per month

Specifications
Product Model	HTK-RHG-01
Product Volume	500 L to 3000 L, customised
Material	SUS304 / SUS316L
Structure	Three layer, insulation and dimple jacket
Mixing Type	High shear emulsification
Mixer Speed	1440 RPM
Standard Fittings	Inlet and outlet, ellipse manway, ventilation cap, CIP ball, digital thermometer, electrode level control
Minimum Order	One unit
Factory Output	100 units per month

How It Is Made And Checked

Materials Process And Quality Control

Materials

SUS304 stainless steel
SUS316L stainless steel

Manufacturing Process

Stainless steel fabrication
Welding
Polishing
Assembly
Testing

Quality Control

Specification agreed in writing before production starts
First article or sample approved against the agreed specification
Goods inspected and photographed at the factory before loading
Inspection report sent to you before the container sails

Customisation Options

What Can Be Varied

Volume from 500 L to 3000 L
SUS304 or SUS316L construction
Emulsifier size and power for the formulation
Jacket and insulation specification
Powder addition arrangement

Compared With The Alternatives

High shear tank	The high shear tank runs at 3600 RPM with a high shear mixer; the emulsification tank runs its bottom mounted emulsifier at 1440 RPM, which suits dispersion rather than the finest particle reduction.
Blending tank	A blending tank mixes gently; the emulsification tank applies shear, which is what wets out powders and stabilisers.