Shanghai ZhuFu Industrial Co., Ltd. · Baoshan District, Shanghai [email protected] WhatsApp +86 159 2156 9649

Stainless Steel Tanks

Aseptic Tank

Model HTK-AT-01 aseptic tank in 10 T, 15 T, 20 T and 30 T sizes, with product contact parts in SUS316L and the remainder SUS304. It stores aseptic food products between sterilisation and filling in dairy, fruit juice and beverage plants.

  • SUS316L stainless steel
  • SUS304 stainless steel

Product Overview

Model HTK-AT-01 aseptic tank in 10 T, 15 T, 20 T and 30 T sizes, with product contact parts in SUS316L and the remainder SUS304. It stores aseptic food products between sterilisation and filling in dairy, fruit juice and beverage plants. Standard components include an aseptic stirrer, aseptic pressure manway, CIP cleaning ball, ladder, handrail and guardrail, load scale and a PLC full automatic control system.

Key Benefits

  • Holds sterilised product without breaking the aseptic chain
  • Aseptic stirrer and pressure manway keep the vessel sealed in use
  • Load scale gives a direct measure of what is in the tank
  • PLC full automatic control system
  • Four standard sizes from 10 T to 30 T, customisable

Problems It Solves

  • Steriliser and filler having to run in lockstep with no buffer between them
  • Recontamination when sterilised product is held in a non aseptic vessel
  • No accurate measure of how much sterile product is in stock
  • Cleaning a large vessel that has to return to aseptic condition afterwards

Where It Is Used

Applications And Buyers

Application Scenarios

  • Buffering sterilised juice between UHT and aseptic filling
  • Holding aseptic dairy product before packing
  • Decoupling a continuous steriliser from a batch filling operation
  • Storing product during a filler changeover

Who It Is For

  • UHT dairy and juice processors
  • Aseptic filling operations
  • Plants where filler stops currently stop the steriliser
  • Producers adding aseptic capacity to an existing line

Technical Features And Specifications

Technical Features

  • Product contact SUS316L, other parts SUS304
  • Aseptic stirrer and aseptic pressure manway
  • CIP cleaning ball
  • Ladder, handrail and guardrail
  • Load scale and supporting legs
  • PLC full automatic control system
Specifications
Product ModelHTK-AT-01
Product Volume10 T, 15 T, 20 T, 30 T, customised
Product Contact MaterialSUS316L
Other PartsSUS304
Standard ComponentsAseptic stirrer, aseptic pressure manway, CIP ball, ladder, handrail, guardrail, load scale, supporting legs
ControlPLC full automatic
Minimum OrderOne unit
Factory Output20 units per month

How It Is Made And Checked

Materials Process And Quality Control

Materials

  • SUS316L stainless steel
  • SUS304 stainless steel

Manufacturing Process

  • Stainless steel fabrication
  • Welding
  • Polishing
  • Assembly
  • Sterility testing

Quality Control

  • Specification agreed in writing before production starts
  • First article or sample approved against the agreed specification
  • Goods inspected and photographed at the factory before loading
  • Inspection report sent to you before the container sails

Customisation Options

What Can Be Varied

  • Volume from 10 T to 30 T
  • Stirrer specification for the product
  • Sterile air and pressure control arrangement
  • Load cell and weighing integration
  • Access platform layout

Compared With The Alternatives

Stainless steel storage tankA standard storage tank is not designed to hold sterile product; the aseptic tank maintains sterility with a sealed pressure manway, aseptic stirrer and controlled sterile air.
Filling directly from the steriliserDirect filling works only while both run; an aseptic tank lets one stop without stopping the other.

Use Guide

  • Size the buffer from how long the filler typically stops
  • Sterilise the tank before every production run
  • Keep the sterile air system maintained, since it protects the whole batch
  • Use the load scale reading to reconcile production rather than estimating

Questions

Questions Buyers Ask About This Product

What volumes are available?

10 T, 15 T, 20 T and 30 T as standard, customised on request.

What material touches the product?

SUS316L on product contact parts, with SUS304 elsewhere.

How is the tank kept aseptic?

Through an aseptic stirrer, an aseptic pressure manway and a PLC controlled system, with CIP cleaning before sterilisation.

Is weighing included?

Yes, a load scale is part of the standard component set.

What is the minimum order?

One unit.

Get A Price For Aseptic Tank

Send the duty figures, the material if it is fixed, and the quantity. We will confirm the specification and quote against it.