24v/48v direct current brushless gear reduction motor roller
The 24v/48v direct current brushless gear reduction motor roller is a fixed-torque motorized roller designed for medium and light load conveying applications. It operates on DC 24V or 48V power, with two output power options: standard model AS and high power model HAS. The roller is available in diameters of 48.6 mm, 50 mm, 57 mm, 60 mm, 76 mm, and larger sizes can be customized. The roller length ranges from 220 mm to 1500 mm, with tube thickness of 1.5 mm and multiple surface coatings including galvanized, chrome plated, NR coating, PU coating, SUS304, and SUS201. Speed is adjustable from 10% to 150% of rated speed using a speed control box, with consistent torque across the entire speed range.
Product Overview
The 24v/48v direct current brushless gear reduction motor roller is a fixed-torque motorized roller designed for medium and light load conveying applications. It operates on DC 24V or 48V power, with two output power options: standard model AS and high power model HAS. The roller is available in diameters of 48.6 mm, 50 mm, 57 mm, 60 mm, 76 mm, and larger sizes can be customized. The roller length ranges from 220 mm to 1500 mm, with tube thickness of 1.5 mm and multiple surface coatings including galvanized, chrome plated, NR coating, PU coating, SUS304, and SUS201. Speed is adjustable from 10% to 150% of rated speed using a speed control box, with consistent torque across the entire speed range.
Part of the Motor Roller range, used in Warehouse and Distribution Centres.
Key Benefits
- Operates on safe DC 24V or 48V power supply
- Fixed torque output maintains consistent performance from slowest to fastest speed
- Adjustable speed range from 10% to 150% of rated speed
- Available in multiple diameters and lengths for flexible integration
- Two power variants: standard AS and high power HAS for different load needs
Application Scenarios
- Conveyor lines in packaging and assembly where variable speed is needed for product alignment
- Light to medium load transfer systems in warehouse automation with precise speed control
- Integration into modular conveyor systems where motorized rollers replace chain or belt drives
- Production lines requiring smooth start-up and consistent torque at low speeds
- Custom conveyor sections where roller length and diameter must match existing tube dimensions
Who It Is For
- Conveyor system integrators building variable speed lines for light to medium loads
- Material handling equipment builders needing motorized rollers with consistent torque
- Industrial distributors stocking motor rollers by voltage, diameter and power rating
- Assembly line builders requiring adjustable speed for product positioning
- Logistics automation contractors integrating motor rollers into automated transfer points
Problems It Solves
- Need for a motor roller that maintains torque across a wide speed range without loss of performance
- Difficulty in matching motorized roller diameter and length to existing conveyor tube dimensions
- Lack of adjustable speed control in standard motor rollers for slow or precise movement
- Inconsistent drive performance when using non-brushless motors at low speeds
- Need for a single supplier for motor rollers with multiple coating and power options
Technical Features
- Direct current brushless gear reduction motor for high efficiency and long life
- Fixed torque output across the full speed range from 10% to 150% of rated speed
- Motor power available in 40W (AS) and 80W (HAS) for different load requirements
- Speed controlled via external speed control box with adjustable range from 10% to 150%
- Roller diameter options include 48.6 mm, 50 mm, 57 mm, 60 mm, 76 mm, and custom sizes available
Materials
- Galvanized tube for general industrial use with moderate corrosion resistance
- Chrome plated tube for improved wear resistance and surface hardness
- NR coating for non-marking and low-friction contact with products
- PU coating for quiet operation and protection against minor impacts
- SUS304 and SUS201 stainless steel tubes for wet or corrosive environments
Quality Control
- Torque output verified at both rated and minimum speed settings
- Speed range tested using external control box to confirm 10% to 150% adjustment
- Coating and surface finish inspected for uniformity and adhesion
- Electrical connections checked for secure fit and insulation
- Motor operation tested under load to confirm consistent performance
Customization Options
- Custom roller diameter available beyond standard sizes
- Custom length from 220 mm to 1500 mm based on application needs
- Optional accessories: Poly V Pulley, V Pulley, Sprocket, Timing Pulley, O Groove, Brake, Waterproof housing
- Choice of tube material and coating to match environmental conditions
- Selection between standard power (AS) and high power (HAS) models
Use Guide
- Ensure the power supply matches the required DC 24V or 48V input
- Select the appropriate roller diameter and length to match existing conveyor tube dimensions
- Choose the coating type based on product contact surface and environmental conditions
- Use the speed control box to adjust speed from 10% to 150% of the rated value for precise control
- Verify that the selected power model (AS or HAS) meets the load and torque requirements
Specifications
| Model Series | DGBL Series |
|---|---|
| Power Supply | DC 24V or 48V |
| Motor Power | 40W (AS), 80W (HAS) |
| Roller Length | 220 mm to 1500 mm |
| Diameter | 48.6 mm, 50 mm, 57 mm, 60 mm, 76 mm |
| Tube Thickness | 1.5 mm |
| Speed Range | 10% to 150% of rated speed |
| Torque Output | Fixed torque across full speed range |
| Coating Options | X: Galvanized, G: Chrome Plating, J: NR Coating, P: PU Coating, S3: SUS304, S2: SUS201 |
Manufacturing Process
Step 1
Assembly of brushless motor and gear reduction unit
Step 2
Integration of motor into the roller tube with precision alignment
Step 3
Application of selected surface coating or plating
Step 4
Testing of torque and speed consistency across the full range
Step 5
Final inspection and packaging for shipment
Compared With Other Options
| AC motor rollers | DC brushless motor rollers offer smoother speed control and lower power consumption, especially at low speeds, compared to AC motors |
|---|---|
| Brushed DC motor rollers | Brushless design eliminates brush wear, resulting in longer life and reduced maintenance compared to brushed motors |
| Standard non-motorized rollers | Motorized rollers provide active drive and variable speed control, while non-motorized rollers rely on external forces for movement |
24v/48v direct current brushless gear reduction motor roller Questions
What voltage does the motor roller use?
The motor roller operates on DC 24V or 48V power supply.
Can the speed be adjusted?
Yes, speed is adjustable from 10% to 150% of the rated speed using a speed control box.
Is torque constant across the speed range?
Yes, the DGBL Series provides fixed torque output from the slowest speed to the fastest speed.
What power options are available?
Two power variants: standard model AS (40W) and high power model HAS (80W).
What coatings are available for the roller tube?
Available coatings include galvanized, chrome plated, NR coating, PU coating, SUS304, and SUS201.
Can the roller diameter be customized?
Yes, standard diameters are 48.6 mm, 50 mm, 57 mm, 60 mm, 76 mm, and larger sizes can be customized.
What accessories can be added?
Optional accessories include Poly V Pulley, V Pulley, Sprocket, Timing Pulley, O Groove, Brake, and Waterproof housing.
Get a Price for 24v/48v direct current brushless gear reduction motor roller
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