24v/48v direct current brushless gear reduction rubber coated motor roller
The 24v/48v direct current brushless gear reduction rubber coated motor roller is a fixed torque output motor roller designed for medium and light load conveying applications. It operates on DC 24V or 48V power, with two power variants: standard model AS and high power model HAS. The roller features an integrated brushless gear reduction motor with adjustable speed from 10% to 150% of rated speed. Available in diameters of 48.6 mm, 50 mm, 57 mm, 60 mm, 76 mm, and custom sizes, it supports lengths from 220 mm to 1500 mm. The roller body can be supplied with galvanized, chrome plated, NR coating, PU coating, SUS304, or SUS201 materials. Rubber coating provides grip and reduces slippage on conveyed items.
Product Overview
The 24v/48v direct current brushless gear reduction rubber coated motor roller is a fixed torque output motor roller designed for medium and light load conveying applications. It operates on DC 24V or 48V power, with two power variants: standard model AS and high power model HAS. The roller features an integrated brushless gear reduction motor with adjustable speed from 10% to 150% of rated speed. Available in diameters of 48.6 mm, 50 mm, 57 mm, 60 mm, 76 mm, and custom sizes, it supports lengths from 220 mm to 1500 mm. The roller body can be supplied with galvanized, chrome plated, NR coating, PU coating, SUS304, or SUS201 materials. Rubber coating provides grip and reduces slippage on conveyed items.
Part of the DGBL Motor Roller range, used in Warehouse and Distribution Centres.
Key Benefits
- Fixed torque output across the entire speed range from 10% to 150% of rated speed
- Adjustable speed via external speed control box for precise line matching
- Operates on safe DC 24V or 48V power with two power options: 40W and 80W
- Rubber coating improves grip and protects delicate or irregularly shaped items
- Available in multiple diameters and lengths to fit existing conveyor frame designs
- Supports multiple surface coatings and materials for different environmental conditions
Application Scenarios
- Light to medium load conveyors in packaging lines where speed control is required
- Assembly lines needing variable speed for operator-paced operations
- Conveyor sections where product alignment or gentle handling is critical
- Integration into modular conveyor systems with existing tube or shaft dimensions
- Applications requiring a compact motor roller with consistent torque at low speeds
Who It Is For
- Conveyor system integrators building variable speed lines for light to medium loads
- Material handling equipment builders needing motor rollers with consistent torque
- Industrial distributors stocking motor rollers by voltage, power and diameter
- Warehouse automation contractors installing conveyors with adjustable speed zones
- Production line builders integrating motor rollers into existing frame designs
Problems It Solves
- Conveyors requiring speed adjustment without changing motor or drive system
- Applications where torque must remain constant at low speeds to prevent product slippage
- Need for a motor roller that matches an existing tube diameter or shaft size
- Lack of consistent torque output across speed ranges in standard motor rollers
- Difficulty in sourcing a motor roller with rubber coating and matching material finish
Technical Features
- Integrated direct current brushless gear reduction motor with fixed torque output
- Speed adjustable from 10% to 150% of rated speed using external speed control box
- Two power variants: standard model AS (40W) and high power model HAS (80W)
- Motor roller body available in galvanized, chrome plated, NR coating, PU coating, SUS304, or SUS201
- Rubber coating applied to the roller surface to improve grip and reduce product damage
- Diameter options include 48.6 mm, 50 mm, 57 mm, 60 mm, 76 mm, with larger sizes available on request
- Length range from 220 mm to 1500 mm to suit various conveyor frame widths and layouts
Materials
- Galvanized roller body for general industrial use with moderate corrosion resistance
- Chrome plated body for improved wear resistance and surface hardness
- NR coating for enhanced grip and moderate abrasion resistance
- PU coating for high wear resistance and smooth operation
- SUS304 stainless steel body for wet, washdown or corrosive environments
- SUS201 stainless steel body for cost-effective corrosion resistance
Quality Control
- Torque output verified at multiple speed points to confirm fixed torque across range
- Electrical connections checked for correct polarity and insulation
- Rubber coating inspected for even thickness and adhesion
- Material grade confirmed against the order specification
- Roller length and diameter measured to match the requested dimensions
Customization Options
- Diameter and length available in standard sizes and custom sizes on request
- Material selection from galvanized, chrome plated, NR, PU, SUS304, or SUS201
- Coating options include rubber for grip and protection
- Special features available: Poly V Pulley, V Pulley, Sprocket, Timing Pulley, O Groove, Brake, Water Proof
- Power variant selected between standard (40W) and high power (80W) models
Use Guide
- Select the power variant (AS or HAS) based on load and required torque
- Choose the roller diameter and length to match the existing conveyor frame
- Confirm the material and coating based on environmental conditions and product contact
- Use the speed control box to adjust speed from 10% to 150% of rated speed for line matching
- Ensure the rubber coating is intact and free of cracks before installation
Specifications
| Model Series | DGBL |
|---|---|
| Power Supply | DC 24V or 48V |
| Motor Power | 40W or 80W |
| Speed Range | 10% to 150% of rated speed |
| Torque Output | Fixed torque across speed range |
| Roller Diameter | 48.6 mm, 50 mm, 57 mm, 60 mm, 76 mm |
| Roller Length | 220 mm to 1500 mm |
| Roller Material | X: Galvanized, G: Chrome Plating, J: NR Coating, P: PU Coating, S3: SUS304, S2: SUS201 |
| Coating | Rubber coated surface |
| Power Variants | Standard model AS, High power model HAS |
Manufacturing Process
Step 1
Assembly of the brushless gear reduction motor into the roller shaft
Step 2
Mounting of the roller body with selected material and coating
Step 3
Application of rubber coating to the roller surface
Step 4
Integration of electrical connections and terminal block
Step 5
Final torque and speed verification before packaging
Compared With Other Options
| AC motor rollers | DC brushless motor rollers offer smoother speed control and lower power consumption, ideal for variable speed applications |
|---|---|
| Standard motor rollers with variable torque | This model maintains fixed torque across speed range, ensuring consistent performance at low speeds |
| Motor rollers without rubber coating | Rubber coating improves grip and reduces product damage, especially on lightweight or irregular items |
24v/48v direct current brushless gear reduction rubber coated motor roller Questions
What power options are available for this motor roller?
Two power variants: standard model AS (40W) and high power model HAS (80W).
Can the speed be adjusted, and what is the range?
Yes, speed can be adjusted from 10% to 150% of the rated speed using an external speed control box.
Is the torque output constant across all speeds?
Yes, the DGBL Series provides fixed torque output regardless of speed setting.
What materials are available for the roller body?
Available materials include galvanized, chrome plated, NR coating, PU coating, SUS304, and SUS201.
Can I get a custom diameter or length?
Yes, standard diameters are 48.6 mm, 50 mm, 57 mm, 60 mm, 76 mm, and larger sizes can be customized.
What special features can be added?
Options include Poly V Pulley, V Pulley, Sprocket, Timing Pulley, O Groove, Brake, and Water Proof.
Get a Price for 24v/48v direct current brushless gear reduction rubber coated motor roller
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.